• Title/Summary/Keyword: rolling testing

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On Study the Safety Diagnosis of Carbody Structure for Crashed Electric Multiple Units (사고전동차 구조체의 안전진단에 관한 고찰)

  • Bae Dae-Sung;Park Geun-Soo;Chung Jong-Duk
    • Journal of the Korean Society for Railway
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    • v.8 no.3
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    • pp.253-259
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    • 2005
  • This paper describes 3D Dimensional Measurement(EDM testing) and tensile testing results of carbody structure for crashed EMU(Electric Multiple Units). Tensile tests were performed on two different types of specimens in order to evaluate the strength changes before and after damages, obtained from plastic deformed area and nondeformed region of the crashed EMU. And Structural analysis of EMU was performed for the criteria of safety assessment. Structural analysis using commercial I-DEAS software provided important information on the stress distribution and load transfer mechanisms as well as the amount of damages during rolling stock crash. The testing results have been used to provide the critical information for the criteria of safety diagnosis.

Evaluation of Rolling Contact Fatigue Evaluation of Wheel for High Speed Train Using a Scan Type Magnetic Camera (자기카메라에 의한 고속철도 차륜의 구름접촉 피로평가)

  • Hwang, Ji-Seong;Kwon, Seok-Jin;Lee, Jin-Yi;Seo, Jung-Won
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.957-965
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    • 2011
  • Recently, railway industry has been developed not only functional parts such as acceleration and high performance of the railway but also emotional parts such as improved ride comfort and blocking noise. However, some important components of railway such as wheel and rail always had exposed too much operation time, cyclic load and rolling contact directly. The variations of load, vibration and chemical compositions were caused of wheel and rail having a lot of different types of contact fatigue damages. Therefore, It is necessary to improve inspection and maintenance technology in order to ensure safety and reliability of railway. Many researchers have already been reported the technology. Magnetic camera, one of the non-destructive testing technique can be used to inspect and evaluate the changes of magnetic field in ferromagnetic and paramagnetic materials with cracks. When an electromagnetic is applied to a specimen, a magnetic field will be distorted around a crack on the specimen. In present paper, the distribution of magnetic property in wheel with cracks using magnetic camera had investigated. The crack can be detected and evaluated by distribution analysis of magnetic field. The magnetic camera technique can be detected and evaluated the crack by rolling contact fatigue.

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A Study on the Defect length Measurement of Titanium Weld Zone Considering Acoustical Anisotropy (음향 이방성을 고려한 티타늄 용접부의 결함길이 측정에 관한 연구)

  • Park, Hee-Dong;Yun, In-Sik;Yi, Won
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.9
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    • pp.1070-1077
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    • 2011
  • This study intends to assess the defect in the weld zone of titanium grade 2 plate in terms of acoustical anisotropy based on the angle beam method. Depending on the rolling direction, the ratio of wave velocity was found to be 1.08 and the difference in the angle of refraction was more than seven degrees, confirming the presence of acoustical anisotropy. Thus for measuring the length of defect in the weld zone of the titanium plate (thickness of 10mm), the distance amplitude characteristics curves of titanium, TDACC-R and TDACC-T were constructed for the measurements in consideration of the acoustical anisotropy on CRT of the ultrasonic testing equipment. As a result, when the distance amplitude characteristics curve corresponds to the rolling direction, the length of defect was close to the actual measurement within 1mm and when different, the difference was found to be over 4mm. It was affirmed that the acoustical anisotropy should be taken into consideration when measuring the length of defects in the weld zone of the titanium plate with the presence of acoustical anisotropy.

Development of the technology to verify the systems interface for the High speed Electric Multiple Unit (차세대고속철도기술개발사업 시스템인터페이스 시험기술 개발)

  • Kang, B.M.;Jeong, S.G.;Ahn, H.K.;Choi, H.C.;Yu, S.W.
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.810-815
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    • 2010
  • Since a long time ago, many railway engineers analyze and discuss the interface between the sub-system of railway, such as a wheel/rail interface, pantograph/catenary interface etc. The verifying of the system interface could help to achive the optimized performance and safety of the railway system considering that the railway system is constructed by various engineerings, such as civil, mechanical, electrical, etc. A rolling stock with distributed drive system, which will be developed by HEMU-400x project, is capable of running on high speed line and conventional line in Korea. To verify the performance of rolling stock, test run will be done with revenue service line. And the test items of the system interface have to be selected to verify a functional compatibility and physical force between rolling stock and infrastructure. In this paper, the authors will indicates the test items to verify system interface. To achive the conclusion, the authors analyze a specification of the development train and the design value of Seoul-Busan high speed line, which will be used for testing of the development train, and also, study the various case of high speed train commissioning.

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Designing an Evaluation Method for the in-situ Impact Strength of Rollable Devices

  • Hyojung Son;Ki-Yong Lee;Byoung-Seong Jeong
    • Applied Chemistry for Engineering
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    • v.35 no.2
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    • pp.148-153
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    • 2024
  • In this study, a methodology for evaluating impact strength in rollable devices was developed, focusing on measuring impact strength and evaluating rolling and unrolling durability simultaneously, with findings reported from tests on a real demonstration unit. The study utilized a flexible and rollable polyimide (PI) substrate for the evaluations. The chosen parameters for this methodology were a flat-type impactor, weights of 300 g, 500 g, and 1000 g, a rolling shaft ranging from 30 R to 5 R, and the positioning of the impactor. The results revealed that the difference in defect rates when comparing the 300 g and 500 g weights was minimal. However, the adoption of a 1000 g weight markedly increased the defect count due to damage to the PI film's surface. Furthermore, an uptick in rolling and unrolling cycles led to more pronounced surface scratches on the PI film. These methods and findings are poised to make a substantial contribution towards refining reliability testing for a wide array of rollable device applications, including smartphones, watches, pads, and wearable technology.

Development of the Driving Simulator of High Speed Train based on the Concurrent Engineering Design Environment (동시공학설계환경에서의 고속철도 주행시뮬레이터 개발)

  • Jun, Hyun-Kyu;Park, Sung-Hyuk;Kwak, Young-Kyu
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1001-1006
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    • 2004
  • The concurrent engineering technologies have been broadly used in the field of the design, testing, manufacturing and maintenance works to reduce development time and costs. For this purpose, many design environments with the product data management system, the virtual engineering system and web database system are developed. In this research, we developed the driving simulator of the KTX(Korea Train Express) as a basic study for building the concurrent engineering design environment of rolling stock. The virtual track was developed from the Seoul to the Busan and the Daejeon to Mockpo to generate immersible driving environment. Also, fault generation systems were developed to educate drivers of the KTX. We expect to reduce the time and costs of newly developed rolling stock using the design environment developed in the research.

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The comparison of AE and Acceleration transducer for the early detection on the low-speed bearing (저속 회전 베어링 결함 검출을 위한 AE와 가속도계 변환기 비교)

  • Kim, H.J.;Gu, D.S.;Jeong, H.E.;Tan, Andy;Kim, Eric;Choi, B.K.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.324-328
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    • 2007
  • Vibration monitoring of rolling element bearings is probably the most established diagnostic technique for rotating machinery. Acoustic Emission (AE) Analysis is an extremely powerful technology that can be used within a wide range of applications of non destructive testing. Therefor, this paper investigates the detection methods using AE for rolling element bearings about low-speed. Two transducers, the accelerometer and acoustic emission sensor, are used to acquire data and the results are compared for the capacity of early fault detection.

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Fatigue Crack Growth and Fracture behavior of Rail Steels

  • Seo, Jung Won;Kwon, Seok Jin;Lee, Dong Hyeong;Kwon, Sung Tae;Choi, Ha Yong
    • International Journal of Railway
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    • v.5 no.3
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    • pp.129-134
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    • 2012
  • Contact fatigue damages on the rail surface, such as head checks and squats are a growing problem. The fatigue cracks forming on the contact surface grow according to load and lubricating conditions and may end up breaking the rail. Rail fracture can be avoided by preventing the cracks from reaching the critical length. Therefore, the crack growth rate needs to be estimated precisely according to the conditions of the track and load to develop a maintenance plan against rail damages. Therefore, it is important to understand the mechanism of cracks initiation and growth on a rail due to repetitive rolling contact. In this study, we have investigated the crack growth behavior on the rail surface by using the twin-disc tests and the finite element analysis.

Application to Real Time Repetitive Control in Belt Drive Systems (벨트 구동 시스템에서의 실시간 반복제어 응용)

  • 유영순
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.4
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    • pp.420-426
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    • 1998
  • It is the purpose of this paper to make a preliminary study on the use of repetitive control to improve velocity accuracy by eliminating repetitive disturbances caused by machining inaccuracies of the axis of rotation location. If the control system can be intelligent enough to compensate for such machining errors, then one may be able to improve the accuracy of the velocity control, or alternatively, one may maintain the same accuracy and relax the machining tolerances required. This could decrease cost significantly. Experiments are performed testing repetitive control methods on a constant speed rolling operation testbed. The experimental results show very substantial decreases in the tracking error of the system. Spectral data of the output motion are given to demonstrate the attenuation of the disturbance frequencies and harmonics, related to the bandwidth being used. It is seen that the simplest form of repetitive control which is very easily implemented, can produce striking improvement in control system performance in such belt drive rolling operations, and the learning can be accomplished in a short time.

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A Clonal Selection Algorithm using the Rolling Planning and an Extended Memory Cell for the Inventory Routing Problem (연동계획과 확장된 기억 세포를 이용한 재고 및 경로 문제의 복제선택해법)

  • Yang, Byoung-Hak
    • Korean Management Science Review
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    • v.26 no.1
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    • pp.171-182
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    • 2009
  • We consider the inventory replenishment problem and the vehicle routing problem simultaneously in the vending machine operation. This problem is known as the inventory routing problem. We design a memory cell in the clonal selection algorithm. The memory cell store the best solution of previous solved problem and use an initial solution for next problem. In general, the other clonal selection algorithm used memory cell for reserving the best solution in current problem. Experiments are performed for testing efficiency of the memory cell in demand uncertainty. Experiment result shows that the solution quality of our algorithm is similar to general clonal selection algorithm and the calculations time is reduced by 20% when the demand uncertainty is less than 30%.