• 제목/요약/키워드: rolling mill

검색결과 335건 처리시간 0.046초

열간조압연 공정에서의 폭 압하 공정시 슬래브의 변형 특성 (Plastic characteristic analysis of width reduction process in hot roughing mill)

  • 허수진;이상호;변상민;박해두;이종빈;김병민
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2007년도 춘계학술대회A
    • /
    • pp.544-548
    • /
    • 2007
  • In general, final width of hot strip should be accomplished in this stage because width reduction of strip hardly appears during typical finishing mill. However, it is difficult to control the width of strip in the roughing mill process as the horizontal rolling of strip is subsequently performed after the vertical rolling. It is therefore important to obtain the deformation rolling direction on strip width to minimize the width spread of strip during horizontal rolling after vertical rolling. Generally there is Sizing press type and Edger-roll type. The width reduction process in sizing press has small amount of width spread compared with the edger. However, productivity by the sizing press process is much lower than those of the edger. In this study, sizing press and Edger-roll process parameters in a sheet rolling mill were set at specified values and the effect of the change in these parameters on product quality and process performance were evaluated.

  • PDF

포항2열연 조압연스탠드(RM) 유압연시스템의 개발과 적용 (Application of hot rolling oil lubrication on RM stands at Pohang Hot Rolling Mill No.2)

  • 김철희;조준길;유문석;한영환
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 1997년도 제26회 추계학술대회
    • /
    • pp.161-166
    • /
    • 1997
  • Application of hot roiling oil lubrication technology was broadened to the field of RM stands of Hot Rolling Mill at Pohang works. The primary object was to improve the quality of the strip sttrface and the rolls by oil lubrication in hot rolling process. Prior to the actual field application preliminary test was conducted to evaluate the effect of hot rolling oil lubrication at RM stands. From the test, it has been found that the use of oil lubrication tends to prevent the progression of the heat cracks and thereby increases the quality of the strip surface and the wear life of the rolls. New hot rolling oil lubrication system was applied to the RM stands VSB, R1, R2, R3, R4 and edger rolls. With the introduction of a rolling lubricant, the quality of the strip surface and rolls was improved and overall roll dressing has decreased. Also there has been a improvement of productivity from the long roll life.

  • PDF

후판압연에서의 형상제어의 고도화 (HIGH LEVEL SHAPE CONTROL FOR PLATE ROLLING BY USING PAIR CROSS MILL)

  • 김영헌;남구원
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
    • /
    • pp.447-451
    • /
    • 1999
  • The plate crown and shape control of plate rolling has become important to obtain not only improved quality but also better yield of products and higher work ratio of rolling. Therefore, the development of a new plate crown and shape control system has been demanded in plate rolling mill. The 3rd Plate Rolling Works of POSCO introduced the new unique system

  • PDF

웨이브렛 변환을 이용한 압연기 베어링 고장-진단 시스템 설계에 관한 연구 (A Study on the Design of Fault-Diagnosis System for Healing Mill Bearing in Wavelet Transform)

  • 배영철;김이곤;최남섭;김경민;정양희
    • 한국정보통신학회논문지
    • /
    • 제4권5호
    • /
    • pp.951-961
    • /
    • 2000
  • 압연기의 기계적인 이상을 사전에 알아내는 압연기 베어링 고장-진단 시스템은 예측하지 못하는 압연 공정의 중단으로 인하여 발생하는 큰 피해를 사전에 막기 위해서 매우 중요한 시스템이다. 그러나 압연기의 동적 거동은 비선형 특성이 매우 강하기 때문에 압연기에서 사전에 고장 예측 정보를 제공하는 것은 매우 어렵다. 본 논문에서는 웨이브렛을 이용한 압연기의 고장 진단 방법을 제안하였으며 제안된 방법은 온라인으로 압연기에서 진동 신호를 실시간으로 측정하여 웨이브렛을 이용하여 패턴을 분석하고 분석된 결과로부터 고장 특징 정보를 얻었다. 얻어진 데이터를 이용하여 압연기 베어링을 진단하는 뉴로 퍼지 모델을 설계하고 수치적인 시뮬레이션을 통하여 그 타당성을 입증하였다.

  • PDF

연속냉간압연기 제어모델의 적응수정방법에 관한 연구 (A study on the adaptive method of control model for tandem cold rolling mill)

  • 이원호;이상룡
    • 대한기계학회논문집A
    • /
    • 제21권7호
    • /
    • pp.1030-1041
    • /
    • 1997
  • The control model in the tandem cold rolling mill consists of many mathematical theories and is used to calculate the reference values such as the roll gap and the rolling speed for good operation of rolling mill. But, the control model used presently has a problem causing inaccurate prediction of the rolling force. By the parameter identification, it was found that the main factor causing inaccurate prediction of the rolling force was incorrect modeling of the friction coefficient and the flow stress. To get rid of the erroneous factor new adaptive schemes are suggested in this work. Those are a long-time adaptation by the iterative least-square method and a short-time adaptation by the recursive weighted least-square method respectively. The new equations for the friction coefficient and the flow stress are derived by applying the suggested adaptive algorithms. Through the on-line test in an actual mill, it is proved that the rolling force predicted by the new equations is more accurate than the one by the existing equations ever used.

열간 조압연에서 비대칭압연 해석 (Analysis of Asymmetric Plate Rolling in Roughing Mill)

  • 박해두;정진환;배원병
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2000년도 추계학술대회 논문집
    • /
    • pp.13-16
    • /
    • 2000
  • In the hot strip mill, a bad threading and shape of strip strip in the finishing mill was caused by asymmetric rolling In roughing min. Mathematical analysis for camber control of roughing mill in hot strip rolling has been developed. Each equation in the camber control model was derived from geometrical characteristics of camber mechanism. The model can predict variables such as wedge, side slippage and roll force difference etc. from a measured camber value and then find an optimum roll gap condition for minimizing camber in the next pass.

  • PDF

보정신경망을 이용한 냉연 압하력 적중율 향상 (Improvement of roll force precalculation accuracy in cold mill using a corrective neural network)

  • 이종영;조형석;조성준;조용중;윤성철
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
    • /
    • pp.1083-1086
    • /
    • 1996
  • Cold rolling mill process in steel works uses stands of rolls to flatten a strip to a desired thickness. At cold rolling mill process, precalculation determines the mill settings before a strip actually enters the mill and is done by an outdated mathematical model. A corrective neural network model is proposed to improve the accuracy of the roll force prediction. Additional variables to be fed to the network include the chemical composition of the coil, its coiling temperature and the aggregated amount of processed strips of each roll. The network was trained using a standard backpropagation with 4,944 process data collected from no.1 cold rolling mill process from March 1995 through December 1995, then was tested on the unseen 1,586 data from Jan 1996 through April 1996. The combined model reduced the prediction error by 32.8% on average.

  • PDF

유성압연기를 사용한 동관 압연공정의 유한요소해석 (FEA of Copper Tube Rolling Process Using the Planetary Rolling Mill)

  • 이정길;한기범;김관우;최종웅;김재훈;조해용
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제34권2호
    • /
    • pp.303-309
    • /
    • 2010
  • 유한요소법을 통하여 유성압연기(planetary rolling mill)에 의한 동관 압연공정을 연구하였다. 이 압연은 3개의 롤에 의해 만네스만 공법으로 동관을 성형하는 공정이고, 냉간가공으로 시작하여 열간가공으로 종료되며, 기존의 압출방식에 비해 공정의 단축과 원가 절감의 장점을 갖고 있다. 압연공정은 다양하고 복합적인 공정변수 들을 포함하고 있고, 각각의 변수들은 성형결과에 영향을 미친다. 그러므로 동관압연의 모든 공정변수가 고려되어져야 한다. 동관 압연공정은 성공적으로 시뮬레이션 되었고 최적의 압연조건을 결정하는데 유용할 것이다.

연속냉간압연의 두께제어 모델 개발에 관한 연구 (A Study on Development of Setup Model for Thickness Control in Tandem Cold Rolling Mill)

  • 손준식;김일수;권욱현;최승갑;박철재;이덕만
    • 한국공작기계학회논문집
    • /
    • 제10권5호
    • /
    • pp.96-103
    • /
    • 2001
  • The quality requirements for thickness accuracy in cold rolling continue to become more stringent, particularly in response to exacting design specification from automotive customers. One of the major impacts from the tighter tolerance level is more unusable product on the head end and tail end of tandem mill coils when the mill is in transition to or from steady state rolling condition. A strip thickness control system for a tandem cold steel rolling mills is composed with blocked non-interacting controller and controllers for strip thickness and tension control of each rolling stands. An intelligent mathematical model included an elastic deformation of strip has been developed and applied to the field in order to predict the rolling force. The simulated results showed that the effect of elastic recovery should be included the model, even if the effect of elastic compression was not important.

  • PDF