• Title/Summary/Keyword: rolling element

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Degradation-Based Remaining Useful Life Analysis for Predictive Maintenance in a Steel Galvanizing Kettle (철강 도금로의 예지보전을 위한 열화 기반 잔존수명 분석)

  • Shin, Joon Ho;Kim, Chang Ouk
    • Journal of the Korea Convergence Society
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    • v.10 no.12
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    • pp.271-280
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    • 2019
  • Smart factory, a critical part of digital transformation, enables data-driven decision making using monitoring, analysis and prediction. Predictive maintenance is a key element of smart factory and the need is increasing. The purpose of this study is to analyze the degradation characteristics of a galvanizing kettle for the steel plating process and to predict the remaining useful life(RUL) for predictive maintenance. Correlation analysis, multiple regression, principal component regression were used for analyzing factors of the process. To identify the trend of degradation, a proposed rolling window was used. It was observed the degradation trend was dependent on environmental temperature as well as production factors. It is expected that the proposed method in this study will be an example to identify the trend of degradation of the facility and enable more consistent predictive maintenance.

Analysis of Rail Wear Rate according to Wheel/Rail Contact Pressure on Curved Track (곡선부 차륜/레일 접촉압력에 따른 레일마모진전 경향 분석)

  • Sung, Deok-Yong
    • Journal of the Korean Society for Railway
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    • v.20 no.4
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    • pp.512-520
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    • 2017
  • On a typical railway, trains travel using the friction between the wheel and the rail. Contact pressure is generated between the wheel and the rail, and the magnitude of the contact pressure changes depending on the weight, speed, wheel-set hunting, and contact point of the vehicle. In this study, the contact characteristics were analyzed through the finite element analysis for the wheel/rail system on curved track, and fatigue damage and wear rate of wheel/rail according to contact pressure were analyzed through rolling contact fatigue test. Results indicate that, general and heat treated rails showed higher wear rate than wheels, and general and heat treated rail wear rate increased rapidly over a certain number of repetitions. In addition, the general rail wear rate was about 7 ~ 15% higher than that of the heat treated rail, and a regression equation for the rail wear rate with the contact pressure in the contact pressure range of 900 ~ 1,500 MPa was presented.

Design and Performance Evaluation of Surge Arrester for Loading in Railway Rolling Stock (전철 탑재용 피뢰기의 설계 및 성능평가)

  • Cho, H.G.;Han, S.W.;Lee, U.Y.;Kim, S.S.;Chang, T.B.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.05a
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    • pp.74-77
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    • 2000
  • The main objective of this paper is to design and test a new type of polymer ZnO surge arrester for AC power system of railroad vehicles. Metal oxide surge arrester for most electric power system applications, electric train and must not have explosive breakage of the housing to minimize damage to other equipment when subjected to internal high short circuit current. When breakdown of ZnO elements in a surge arrester occurs due to flashover, fault short current flows through the arrester and internal pressure of the arrester rises. The pressure rise can usually be limited by fitting a pressure relief diaphragm and transferring the arc from the inside to the outside of the housing. However, there is possibility of porcelain fragmentation caused by the thermal shock. pressure rise, etc. Non-fragmenting of the housing is the most desired way to prevent damage to other equipment. The pressure change which is occurred by flashover become discharge energy. This discharge energy raises to damage arrester housing and arrester housing is dispersed as small fragment. Therefore, the pressure relief design is requested to obstruct housing dispersion. The main research works are focused on the structure design by finite element method, pressure relief of module, and studies of performance of surge arrester for electric railway vehicle.

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A Numerical Study on Dynamic Characteristics of Counter-Rotating Rigid/Deformable Rolls in Press Contact (압착되어 회전하는 강체/변형 롤의 동적 특성에 관한 수치해석 연구)

  • Lee, Moon-Kyu;Lee, Sang-Hyuk;Hur, Nahm-Keon;Seo, Young-Jin;Kim, In-Cheol;Lee, Sung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.8
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    • pp.869-876
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    • 2011
  • It is important to analyze the dynamic behavior of counter-rotating rigid/deformable rolls in the roll-coating process, because the stability of the process is affected by the dynamic characteristics. In the present study, the effects of material property, angular velocity, and gap size on the contact pressure and contact shape of the deformable roll are numerically investigated. The behavior of two rolls with a negative gap was analyzed using the finite element method, and the material property of the deformable roll was applied with the Mooney-Rivlin coefficients of the hyper-elastic model. The contact shape is affected by the gap size, and the contact pressure mainly depends on the stiffness of the deformable roll and the gap size. To maintain a negative gap between two rolls, controls such as load and displacement controls must be used. The results indicate that displacement control can reduce the instability.

Transformation and Future Prospect in the U.S. Census: Focusing on 2000 Census Experience and 2010 Census Plans (미국 센서스의 변화와 향후 전망: 2000년의 경험과 2010년의 계획을 중심으로)

  • Jun, Kwang-Hee
    • Korea journal of population studies
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    • v.31 no.2
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    • pp.101-132
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    • 2008
  • This paper discusses transformation of the US population census since 1990 and its future prospects by mentioning the 2000 census experience and the 2010 census plans. First, it examines the recommendations written for the 2000 census by the Committee on National Statistics, National Research Council, such as introduction of statistical estimation, response rate improvement, long form improvement, adjustment in differential undercount by race/ethnicity, alternative census methods, collection of small-area statistics in non-census years, and census frame enhancement, and describes how the US Supreme Court decision of 1998 led the Census Bureau to fail in conducting the US version of One Number Census which uses statistical estimation by matching actual enumerations from the Census main survey and post-enumeration survey. Second, it examines one key element of the 2010 U. S. census, say, the separation of long form from short form and describes the main features of American Community Survey, a rolling census which replaces long-form component of the traditional US "Decennial Census" Another element is MAF/TIGER Enhancement Program which aims to improve enumeration accuracy in the traditional short-form census and help the Census Bureau introduce a mobile computer system as part of high-tech census operation. In this paper, it is pointed out that the separation of long form from short form is not an accidental one which results from the US Supreme Court decision, but the Census Bureau at this time in 2008 worries about the accuracy of enumeration because it has failed to develop a mobile computer system and will have to canvass 115 million households by paper and pencil by hiring 600 thousand temporary census workers.

Unsteady Aerodynamic Analysis of the Wing with Flaperon Flying over Nonplanar Ground Surface (비평면 지면 효과를 받는 플래퍼론이 있는 날개의 비정상 공력해석)

  • Joung, Yong-In;Cho, Jeong-Hyun;Cho, Jin-Soo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.5
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    • pp.369-374
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    • 2007
  • Unsteady aerodynamic characteristics of the wing with flaperon flying over nonplanar ground surface are investigated using a boundary-element method. The time-stepping method is used to simulate the wake shape according to the motion of the wing and flaperon over the surface or in the channel. The aerodynamic coefficient according to the periodic motion of the flaperon is shown as the shape of loop. The rolling moment coefficient of the wing flying in the channel is same as that of the wing flying over the ground surface. The variation range of pitching moment is wider when the wing flies in the channel than over the ground surface. The present method can provide various aerodynamic derivatives to secure the stability of superhigh speed vehicle flying over nonplanar ground surface using the present method.

A Study of Noise Radiation Characteristics by Rail Vibration Reduction (레일 진동감쇄에 의한 소음방사 특성에 관한 연구)

  • Kim, Jin-Ho;Jang, Dongdoo;Kim, Hee-Kyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.4
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    • pp.2844-2850
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    • 2015
  • Rolling noise caused by the contact between the train wheels and rails is the main factor of noise generated by the operation of railway, therefore the features of rail vibration and its correlations with noise radiation should be identified. In this study, noise radiation generated from vibration were predicted by utilizing FE model with boundary element method. Noise radiation generated from vibration were predicted by utilizing FE model with boundary element method, and were compared with the measured noise in order to validate the reliability of the analysis method. In addition, the features of noise radiation according to the rail attenuation were examined in the frequency domain, and the noise radiation has been reduced by approximately 3dB(A) with additional rail damping.

A Study on the Optimum Design and Structural Behaviors of Aluminium Extrusions (알루미늄 압출재의 구조적 거동 특성 및 최적설계에 관한 연구)

  • S.I. Seo;K.H. Son
    • Journal of the Society of Naval Architects of Korea
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    • v.35 no.1
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    • pp.88-97
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    • 1998
  • Large aluminium extrusions can be used in rolling stocks and high speed vessels to reduce weight and labor cost. As sandwich plates with corrugated core have enough strength in transverse and longitudinal direction, welding lines to connect members are reduced and transverse members to strength longitudinal members are not required. However, for proper design of aluminium extrusion plates, understanding of structural behaviors of the exclusions are necessary. In this paper, at first, detailed finite element analysis is carried out to understand structural behavior. And then, simple theoretical formulas for design purpose are proposed using the orthotropic plate theory. Shear stresses resulting from end twisting which is characteristics of deep aluminium extrusion plates can also be calculated by the simple theoretical formula. Comparison with the results by detailed finite element analysis shows good accuracy of the proposed simple formulas. The simple formulas can be useful in repetitive analysis in the initial design stage.

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Continous rail absorber design using decay rate calculation in FEM

  • Molatefi, Habibollah;Izadbakhsh, Soroush
    • Structural Engineering and Mechanics
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    • v.48 no.4
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    • pp.455-466
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    • 2013
  • In recent years, many countries have added railway noise to the issues covered by noise regulations. It is known that the rail is the dominant source of rolling noise at frequency range of 500Hz-2000Hz for the conventional speeds (<160km/h). One of the effective ways to reduce noise from railway track is using a rail vibration absorber. To study the acoustic performance of rail absorber, the decay rates of vibration have long been used by researcher. In this paper, A FE model of a periodic supported rail with infinite element in ABAQUS is developed to study the acoustic performance of the rail absorber. To compute the decay rates, acceleration responses along the rail transferred to MATLAB to obtain response levels in frequency domain and then by processing the response levels, the decay rates obtained for each1/3octav band. Continous rail absorber is represented by a steel layer and an elastomer layer. The decay rates for conventional rail and rail with one-side absorber and also, the rail with two side absorber are obtained and compared. Then, to improve the system of rail absorber, a steel plate with elastomer layer is added to bottom of the rail foot. The vertical decay rate results show that the decay rate of rail vibration along the track is significantly increased around the tuned frequency of the absorber and thus the rail vibration energy is substantially reduced in the corresponding frequency region and also effective in rail noise reduction.

A Study on the Brake Frictional Heat between Wheel Tread and Brake Shoe of E.M.U.'s (도시철도 차량의 차륜답면과 제륜자간 제동 마찰열에 관한 연구)

  • Kim, Seong-Keol;Yoon, Cheon-Joo;Goo, Byeong-Choon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.6
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    • pp.95-103
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    • 2006
  • Wheel treads of E.M.U. are usually under a heavy thermal load by brake frictional heat between wheel and brake shoe and damaged by repeated thermal and mechanical loads. To examine the cause of wheel tread damage of E.M.U.'s in service running, a systematic approach has been used. This study is composed of three parts. Frictional heat analysis was conducted in the first part by finite element method. Two kinds of brake shoes in service were considered. In the second part, experimental study was carried out on a brake dynamometer. Temperatures were measured for the two brake shoes. And experimental study in service running E.M.U.'s was performed. Wheel and brake shoe temperatures were measured by using thermocouples and temperature indicating strips. Finally metallurgical characteristics were examined by a SEM/EDS and the cause of the wheel damage was analyzed. It seems that aggregated ferrous component is a main cause of the wheel tread damage.