• Title/Summary/Keyword: rolling

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The Influences of Front and Back Tensions on The Development of Rolling Textures in IF Steel (IF강의 페라이트역 압연시 전.후방 인장이 집합조직에 미치는 영향)

  • 신형준;이동녕
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.349-355
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    • 1999
  • The texture inhomogeniety during rolling is one of the greatest problems. Especially, shear texture develops more easily during ferritic rolling of steel sheets at high temperatures due to friction between rolls and the material. In this study, the influence of front and back tensions on the texture development during ferritic rolling has been studied. The rolling textures were simulated using the full constrains Taylor-Bishiop-Hill model with the strain history obtained from finite element analysis. The calculated textures showed that the back tension rolling could reduce the shear component more effectively than front tension or rolling without tension. However, the experimental results showed that the lension effect was very small compared to our prediction. It might be attributed to initial texture and difference in frictions between simulation and experiments.

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Deformation Behavior during Warm Rolling in AA3103 Sheet deformed by CCSS (CCSS 가공한 AA3103 판재에서 온간 압연 소성 거동)

  • Lee J. P.;Kang H. K.;Huh M. Y.;Park J. W.;Chung Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.215-217
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    • 2004
  • In order to obtain the initial starting sample having a random texture and fine grains, aluminum alloy 3103 sheets were repeatedly deformed by CCSS up to six passages and subsequently annealed at $300^{\circ}C$ for 1h. These samples were cold rolled at room temperature and also warm rolled at $250^{\circ}C$. Changes in rolling temperature gave rise to the different texture evolution. Warm rolling led to the pronounced texture gradients comprising the shear texture at the surface and the rolling texture at the sheet center. The formation of the rolling texture components, i.e., the ${\beta}$-fiber, was promoted by cold rolling than warm rolling.

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Simulation of square-to-oval single pass rolling using a computationally effective finite and slab element method

  • 이상매;김낙수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.237-242
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    • 1991
  • Shape rolling has been studied experimentally by many researchers. As large numbers of process variables are involved and the material flow is difficult to analyze in shape rolling, the use of numerical techniques as an engineering tool becomes extremely attractive. The first numerical approach to the three-dimensional plastic deformation of rolling was to investigate side spread in flat rolling. Oh and Kobayashi conducted a pioneering study in this field by applying an extremum principle for rigid, perfectlyplastic materials combined with the numerical computation. Since then, several other researchers have used three-dimensional finite element method for analysing spread in rolling . In this investigation of shaperolling al the computer simulations of shape rolling were conducted using TASKS. To verify the predictive capabilities of TASKS the first example chosen was square-to-round shape rolling

Deformation Behavior of $CU_{54}Ni_6Zr_{22}Ti_{18}$ Bulk Amorphous Alloy during Multi-Pass Warm Rolling (동계 벌크 아몰퍼스의 다단 온간 압연시 변형 거동)

  • Park E. S.;Kim H. J.;Bae J. C.;Huh M. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.139-142
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    • 2005
  • Cu-Ni-Zr-Ti bulk amorphous thin strips were produced by multi-pass warm rolling of the amorphous powder at temperatures in the supercooled liquid region. Process variables for rolling of the bulk amorphous strips were properly controlled to prevent onset of crystallization and failure during rolling up to three passes. During rolling of the amorphous powder, both the deformation and densification took place and the newly developed surface on the deformed amorphous particles enhances the consolidation leading to an increase in the strength. The strain state during rolling was analyzed by FEM.

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Effect of Rolling Conditions on The Deformation Texture in Aluminium 5182 Alloy (알루미늄 5182 합금에서 압연변수에 따른 집합조직의 변화)

  • 김용희;조용상;허무영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.210-215
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    • 1997
  • The development of rolling texture is dependent on the various rolling condition. And the geometry of rolling gab and the friction between rolls and rolled material mainly affect the type and sharpness of texture inhomogeneity through thickness. In order to follow the effect of geometry and friction various strain/pass and lubrication condition were applied during cold rolling. In this investigation various strain/pass and lubrication were applied during cold rolling in order to follow the effect rolling gap geometry and friction. More high 1/h was, more weak the ${\beta}$-fiber was and in the condition of l/h > 5 {001}<110> shear texture developed. In adition, rolling without lubrication enhanced the shear texture.

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Trail Rolling Method for Control of Buckling Distortion in AA5083 GMA Butt Weldment

  • LEE, DONG-JU;SHIN, SANG-BEOM
    • Journal of Welding and Joining
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    • v.34 no.6
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    • pp.20-27
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    • 2016
  • This study deals with the proper conditions of the trail rolling method (TRM) for the prevention of the buckling welding distortion at the AA5083 GMA butt weldment. For it, the effect of the working conditions of TRM including the rolling depth and the rolling distance between the welding torch and the roller on the longitudinal welding shrinkage force of the weldment was evaluated by using 3 dimensional thermo-mechanical FE analyses. The longitudinal welding shrinkage force inducing the buckling welding distortion at the GMA butt weldment was mitigated with an increase in the rolling depth and the rolling distance between the welding torch and the roller. Based on the results, the proper conditions of trail rolling method were established to reduce the longitudinal welding shrinkage force of the GMA butt weldment to below the critical value corresponding to the bucking distortion.

Numerical and Experimental Prediction of Asymmetric Deformation Behavior and Its Setup Model in Plate Rolling (후판 압연공정에서 상·하 비대칭 변형거동의 수치적·실험적 예측 및 설정모델에 관한 연구)

  • Byon, Sang-Min;Lee, Young-Seog;Jun, Eon-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.124-129
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    • 2011
  • The thick plate produced by rolling process is used as the basic members of a ship structure. In this paper, we present a setup model to control the asymmetric factors causing plate bending in the upper or lower direction during rolling. A series of finite element analysis are conducted to predict the relationship between various asymmetric factors and plate bending. The setup model is developed by regressing the relationship to the linear equations with several non-dimensional parameters. The setup model is verified by a pilot rolling test and applied to actual rolling conditions. Results show that the model is substantial to predict the asymmetric deformation in the plate rolling process.

Effect of Rolling Factor on the Growth and Thatch Accumulation in Tall fescue. (Tall fescue의 생육과 thatch 축적에 미치는 압력요인의 영향)

  • 이주삼;윤용범;이강욱;윤익석
    • Asian Journal of Turfgrass Science
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    • v.1 no.1
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    • pp.37-41
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    • 1987
  • Effect of Rolling factor on the growth and thatch accumulation in tall fescue was studied from the viewpoint of estimate the rolling factor to obtain the highest values of growth characters and analysis of thatch accumulation. Rolling factors were 1.82, 3.33, 4.29 and 4.85, respectively. The results are may he summarized as follows ; 1. Rolling factor was affected to obstructive on the growth of tall fescue. Thus, the rolling factor ( RF) had significant negative correlated with the dry weight of plant ( DW ), leaf weight (LW), stem weight (SW), dry weight of thatch (Th), number of tillers (NT) and C / F ratio. 2. Rolling factor of 1.82 was an adequate rolling factor for the growth. 3. The dry weight of thatch(Th) had significant positive correlated with DW, LW, and NT, but negative correlated with the dry weight of thatch per a tiller ( th / NT). 4. Thatch accumulation system can be shown in following diagram. yield compnents - DW ~ Th - Rf (LW, SW, NT, C/F) th/NT 5. The dry weight of thatch per a tiller(th / NT) was a concerning factor for the losses of thatch.

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Development of a Cold Rolling Oil with Lubricity and Mill Cleanness Property (윤활성 및 압연기 청정성을 겸비한 냉간 압연유의 개발)

  • 한석영;송교봉;이준정
    • Tribology and Lubricants
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    • v.13 no.2
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    • pp.74-81
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    • 1997
  • The purpose of this study is to develop a cold rolling oil with lubricity and mill cleanness property under the rolling conditions of high reduction ratio and high rolling speed. Six kinds of oil samples were blended. Evaluation of lubricity and anti-seizuro property of the samples were carried out with a laboratory scale rolling mill, where the contact conditions between work roll and strip are very close to actual cold rolling mill. Laboratory evaluation for dispersion, contamination, anti-oil stain property and residual carbon, etc. were carried out with several testers such as longterm circulation tester, Coulter counter and Conradson tester. A new high speed cold rolling oil with good lubricity and mill cleanness property was developed compared with the previously developed rolling oil.

Differences in Cold Rolling Workability and Mechanical Properties between Al-Mg-Si and Al-Mg-Zn System Alloys with Cold Rolling (냉간압연가공에 따른 Al-5.5Mg-2.9Si계와 Al-7Mg-0.9Zn계 합금의 압연가공성 및 기계적 특성 차이)

  • Yang, Ji-Hun;Lee, Seong-Hee
    • Korean Journal of Materials Research
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    • v.26 no.11
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    • pp.628-634
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    • 2016
  • The cold rolling workability and mechanical properties of two new alloys, designed and cast Al-5.5Mg-2.9Si and Al-7Mg-0.9Zn alloys, were investigated in detail. The two alloy sheets of 4 mm thickness, 30 mm width and 100 mm length were reduced to a thickness of 1 mm by multi-pass rolling at ambient temperature. The rolling workability was better for the Al-7Mg-0.9Zn alloy than for the Al-5.5Mg-2.9Si alloy; in case of the former alloy, edge cracks began to occur at 50% rolling reduction, and their number and length increased with rolling reduction; however, in the latter alloy, the sheets did not have any cracks even at higher rolling reduction. The mechanical properties of tensile strength and elongation were also better in the Al-7Mg-0.9Zn alloy than in Al-5.5Mg-2.9Si alloy. Work hardening ability after cold rolling was also higher in the Al-7Mg-0.9Zn alloy than in the Al-5.5Mg-2.9Si alloy. At the same time, the texture development was very similar for both alloys; typical rolling texture developed in both alloys. These differences in the two alloys can primarily be explained by the existence of precipitates of $Mg_2Si$. It is concluded that the Al-7Mg-0.9Zn alloy is better than the Al-5.5Mg-2.9Si alloy in terms of mechanical properties.