• 제목/요약/키워드: rolling

검색결과 3,717건 처리시간 0.065초

Cu rod의 three-roll screw rolling 공정 시 미세조직 및 변형상태 해석 (Evolution of strain states and microstructures during three-roll screw rolling of copper rods)

  • 김상현;박은수;허무영;김휘준;배정찬
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.158-161
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    • 2007
  • In order to investigate the evolution of strain states during screw rolling, the samples of pure copper rod were rolled in a three-roll screw rolling mill. Microstructure observations and hardness measurements were carried out for examining the deformation during screw rolling. In addition, the finite element method (FEM) was employed to calculate. The strain states reveal that the shear strain plays a dominant role in the deformation during screw rolling.

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고속도강 선.봉재의 중심부 용융현상방지를 위한 압연공정 해석 (Analysis of Wire/Bar Rolling Process of High Speed Steel for Prevention of Center Fusion)

  • 이수연;정효태;하태권;정재영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.318-321
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    • 2007
  • The temperature distribution of high speed tool steel wire/bar during high speed hot rolling procedures has been studied in this study. The tool steels wire/bar show severe temperature gradient during rolling procedures and the temperature of center part much higher than that of the surface. This temperature gradient accumulated after every rolling procedure and the center of rolled wire/bar could be remelt in a certain stage to cause inside defects. In the present study, the temperature distribution was simulated using finite element method and the processing parameters such as rolling speed, cooling condition, has been discussed to prevent the temperature increases of center wire/bar.

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비대칭 압연한 마그네슘 합금판재의 집합조직 발달 (Texture Evolution of Asymmetrically Rolled Mg Alloy Sheets)

  • 정효태;이규동;이수연;하태권;최병학
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.64-66
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    • 2007
  • Asymmetric rolling, where circumferential velocities of the upper and lower rolls differ, can be one method to change texture of magnesium alloy sheet by introducing shear deformation throughout the thickness of a sheet. In this study, the texture, microstructure and mechanical properties of AZ31 Mg sheets has been investigated during the symmetrical rolling procedure and the asymmetric rolling procedures of different roll speeds with different roll diameters. Texture of Mg alloy sheets were evaluated by using X-ray diffraction and ODFs were calculated using ADC method. The major texture of rolled specimens can be expressed by ND//(0001) fiber texture. The major fiber texture changed according to the rolling processes and such a slight difference of texture changes the formability of sheets. The mechanical properties were enhanced during asymmetrical rolling.

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열간 압연 공정의 신근사해법 (An Approximate Analysis of Host Strip Rolling-a New Approach)

  • 전만수;강윤호;황상무
    • 대한기계학회논문집
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    • 제14권5호
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    • pp.1155-1165
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    • 1990
  • 본 연구에서는 롤압력과 롤토크를 예측하는 새로운 방법이 제시된다. 이 방 법은 롤 간극에서의 자세한 변형도속도의 분포를 예측할 수 있으며, 특히 롤압력과 롤 토크의 계산에 필요한 유동응력 분포도 계산할 수 있다. 이 방법을 이용하여 압연조 건과 재료성질이 롤압력, 압하력, 롤토그 등에 미치는 영향을 조사하였다. 또한, 이 방법에 의해서 예측된 결과를 참고문헌과 포항제철의 공정 데이터로부터 발췌한 실험 데이터와 비교하였으며, 유한요소 해석결과와도 비교하였다.

압연 설비 설계를 위한 봉재 압연의 롤 패스 설계 시스템 (Roll Pass Design System for Round Bars to Design Rolling Equipment)

  • 윤성만;박승희;신상엽
    • 소성∙가공
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    • 제9권2호
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    • pp.112-119
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    • 2000
  • The roll Pass design is one of the most important processes to design the whole equipment of the rods and bars rolling system. In this study, the roll pass design program named TollRo(Rolling Factory Organizer) was developed. conventional methods to design roll pass were analyzed and a new algorithm to design the dimension of the intermediate groove was introduced. Object oriented programming technology was implemented in this design program. It comprises GUI(Graphic User Interface), function of automatic pass design, function of modifying pass schedule and database of material properties. The developed program can be used to design roll pass with consistency for the rods and bars rolling system. The man-hours for the whole design can be drastically reduced. The design parameters of rolling system can be extracted quickly by this program.

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선미측에 플랩을 갖는 선박의 동특성 규명과 횡동요 제어계 설계 (An Experimental Study on the System Identification and Anti-Rolling System Design for a Ship with Flaps)

  • 김영복;강귀봉;채규훈
    • 한국해양공학회지
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    • 제18권2호
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    • pp.39-45
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    • 2004
  • We have investigated the usefulness of an active stabilizing system to reduce ship rolling under disturbances, using varying reaction of the flaps. In the proposed anti-rolling system for a ship, the flaps, as the actuator, are installed on the stern, in order to reject the rolling motion induced by disturbances, such as waves. The action induced by the flaps, which is dependent upon the power of the disturbances, can keep the ship in balance. In this study, we define the system parameters under the given system structure, using spectral analysis and experimental studies. Based on this information, we design the controller to evaluate the usefulness of the proposed system.

Forming 시뮬레이션 기법에 의한 PROFILE ROLLING용 다이스 개발 (Development of profile rolling dies from forming simulation)

  • 이성수;이상준;박상범
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.462-467
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    • 2002
  • New methods for screw and spline production has been developed recently by Japan and other developed countries in the basis of Rolling Dies work to cut down the production cost. These methods give us high precision of the products. But we in Korea mostly import Dies for manufacturing forming products. It is thought that if we don't develop our own technology for Rolling Dies, we will have to spend much money for importing Forming concerned equipments. In this paper, we designed the rolling dies based on the diameter of material and calculated the proper number of teeth of gear to establish desirable method for Rolling dies. And the result is shown after manufacturing Involute spline with the rolling dies.

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압연기 베어링진단을 위한 진동 신호의 카오스적 거동 (Chaotic Behaviour of Vibration signal for Rolling Mill Bearing Diagnistics)

  • 배영철;김이곤;최남섭;김경민;정양희;최홍준;김서영;유권종
    • 한국정보통신학회논문지
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    • 제4권4호
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    • pp.759-765
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    • 2000
  • 생산라인의 예기치 않은 운전정지로부터 손실을 피하기 위한 기기의 조기 경보 체제인 고장 진단 시스템은 매우 중요하다. 베어링은 베어링 자체가 비선형이기 때문에 초기에 베어링의 이상 진단을 행한다는 것은 매우 어렵다. 본 연구에서는 압연기 베어링의 상태진단의 변수로 베어링의 진동 신호를 선택하고 이 진동신호에서 비선형성이 강한 신호 즉 카오스적 거동이 있음을 FFT, 타켄스의 매립법과 포엔카레 단면을 이용하여 확인하였다.

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FEM과 BEM을 이용한 한국형 고속전철의 전동소음 예측 (Prediction of Rolling Noise of Korean Train Express Using FEM and BEM)

  • 김관주
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2001년도 추계학술대회논문집 II
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    • pp.555-564
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    • 2001
  • Wheel-rail noise is normally classified into three catagories : rolling, squeal and impact noise. In this paper, rolling noise caused by the irregularity between a wheel and rail is analysed as follows: The irregularity between the wheel and rail is assumed as combination of sinusoidal profiles. Wheel-rail contact stiffness is linearized by using Hertzian contact theory, and then contact force between the wheel and rail is calculated. Vibration of the rail and wheel is calculated theoretically by receptance method or FEM depending on the geometry of wheel or rail for the frequency range of 100-5000Hz, important for noise generation. The radiation caused by those vibration is computed by BEM. To verify this analysis tools, rolling noise is calculated by preceding analysis steps using typical roughness data and it is compared with experimental rolling noise data. This analysis tools show reasonable results and used for the prediction of KTX rolling noise.

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알루미늄 1050계 판재에서 결정립 성장 집합조직에 미치는 재결정 집합조직의 영향 (Effect of Primary Recrystallization Texture on the Formation of Grain Growth Texture in Aluminum 1050 Sheet)

  • 김현철;강형구;허무영
    • 대한금속재료학회지
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    • 제47권6호
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    • pp.356-362
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    • 2009
  • In order to vary the primary recrystallization textures, AA 1050 sheets were cold rolled in two different manners. Differences in cold rolling schedule gave rise to the formation of different cold rolling textures also leading to the formation of different primary recrystallization textures. Upon annealing for grain growth, changes in microstructure and texture hardly occurred in the sample depicting Cube recrystallization texture, while grain growth was accompanied with the development {001}<100> Cube texture in the sample displaying a recrystallization texture comprising of weak rolling texture components. The selective growth of Cube oriented grains is attributed to the high mobility of their grain boundaries.