• Title/Summary/Keyword: rolling/spinning

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Elastohydrodynamic Film Thickness in Elliptical Contacts with Rolling and Spinning (구름/스핀 운동을 하는 경우의 타원접촉 EHL 유막두께)

  • Park, Tae-Jo
    • Tribology and Lubricants
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    • v.24 no.6
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    • pp.355-361
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    • 2008
  • In highly stressed machine elements such as angular contact ball bearings and toroidal type traction drives, the elastohydrodynamic lubrication of elliptical contacts with both rolling and spinning motion are occur. In this paper, a finite difference method with non-uniform grid systems and the Newton-Raphson method are applied to solve the problems. Pressure distributions, film contours and variations of the minimum and central film thicknesses are compared with various ellipticity parameter, dimensionless speed and load parameter. The results showed that the spinning motion has significant influence especially on the film shapes. Reduction of the minimum film thickness under spinning is remarkable whereas the central film thickness is relatively less. Especially variations of the minimum film thicknesses with rolling velocity, load and ellipticity ratio are a great different from those of pure rolling. Therefore present numerical scheme can be used in the analysis of general elliptical contact EHL problems and further studies are required.

An Elastohydrodynamic Lubrication of Elliptical Contacts : Part II - The Effect of Spin Motion (타원접촉의 탄성유체윤활 : 제2보 - 스핀운동의 영향)

  • Park, Tae-Jo
    • Tribology and Lubricants
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    • v.23 no.2
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    • pp.49-55
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    • 2007
  • A numerical analysis of elastohydrodynamic lubrication of elliptical contacts with both rolling and spinning has been carried out. A finite difference method with non-uniform grid systems and the Newton-Raphson method are applied to solve the problems. The velocity vectors resulting from combined spinning and rolling/sliding motion lead to asymmetric pressure distributions and film shapes. Pressure distributions, film contours and variations of the minimum and central film thicknesses are compared with various spin-roll ratios. Reduction of the minimum film thickness under spinning is remarkable whereas the central film thickness is relatively less. The spin motion have large effect on variations of the minimum film thickness with load parameter which are small in pure rolling/sliding cases. Therefore present numerical scheme can be used in the analysis of general elliptical contact EHL problems and further studies are required.

A NUMERICAL STUDY ON THE ROLL LOCK-IN OF A CANARD-CONTROLLED MISSILE WITH FREELY SPINNING TAILFINS (자유회전 테일핀을 갖는 미사일에 대한 Roll Lock-in 현상의 수치적 연구)

  • Yang, Y.R.;Kim, M.S.;Myong, R.S.;Cho, T.H.
    • Journal of computational fluids engineering
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    • v.14 no.4
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    • pp.48-55
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    • 2009
  • In this study, roll lock-in phenomena of freely spinning tailfins were investigated by a CFD code. To analyze a motion of freely spinning tailfins, this research use a Chimera method, an Euler code and a 6 degrees of freedom analysis. The numerical results of aerodynamic characteristics and roll rates of a canard-controlled missile with freely spinning tailfins show a good agreement with wind tunnel test results. Using the roll rates calculation result of freely spinning tailfins, roll lock-in phenomena is confirmed. Roll lock-in phenomena and Roll lock-in states can be predicted through effects of the induced vortex of the canards control and the analysis of the rolling moments of tailfins due to the bank angle.

A Prediction Study on the Roll Lock-in Phenomena of Freely Spinning Tailfins (자유회전 테일핀의 Roll Lock-in 현상 예측 연구)

  • Yang, Young-Rok;Cho, Tae-Hwan;Myong, Rho-Shin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.9
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    • pp.849-855
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    • 2010
  • This paper investigated the roll lock-in phenomena of a canard-controlled missile with freely spinning tailfins by applying Falanga's roll-rate equation. To confirm and validate the accuracy of the results of the roll-rate and roll lock-in prediction for freely spinning tailfins, the results were compared with Blair's wind tunnel test data. For calculation of the roll-rate of freely spinning tailfins, rolling moment coefficients of the tailfins were obtained from the wind tunnel test data and roll-damping coefficients were calculated by missile DATCOM. The roll-rate and roll lock-in of the freely spinning tailfins were calculated by applying these values to the roll-rate equation for freely spinning tailfins. The calculation results showed good agreement with the wind tunnel test data, and the roll lock-in could be anticipated as well.

Aerodynamic Characteristics of a Canard-Controlled Missile with Freely Spinning Tailfins Using a Semi-Empirical Method and a CFD Code (반실험적 기법 및 CFD 코드를 이용한 자유회전 테일핀을 갖는 커나드 조종 미사일에 관한 공력해석)

  • Yang, Young-Rok;Lee, Jin-Hee;Kim, Mun-Seok;Jung, Jae-Hong;Myong, Rho-Shin;Cho, Tae-Hwan
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.3
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    • pp.220-228
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    • 2008
  • In this study the aerodynamic characteristics of a canard-controlled missile with freely spinning tailfins were investigated by using a semi-empirical method and a CFD code. The mean aerodynamic coefficients for the rolling and roll damping moments were first calculated and then used to predict the roll-rate of freely spinning tailfins. The calculation of roll-rate in the CFD code was carried out by combining a Chimera overset grid system and 6-DOF analysis module. The predicted roll-rate was in good agreement with the experimental data for the roll and yaw canard control inputs. It was also shown that the results are in good agreement with the prediction by a CFD code. This indicates that the semi-empirical method can be used to predict the roll-rate of a canard-controlled missile with freely spinning tailfins.

Study on the Elliptical Elastohydrodynamic Lubrication in the Toroidal Continuously Variable Transmission (가변 동력전달 장치에서의 타원 형상 점접촉 탄성유체윤활 연구)

  • 장시열
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.310-315
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    • 2001
  • The most general feature of contact zone among the mechanical components is elliptical circle. In particular, continuously variable transmission (CVT) of toroidal type has elliptical shape of contact zone under the elastohydrodynamic lubrication condition, where the power is transmitted by the shearing the efluid. Due to the traction of the shear behaviors of lubricant over the small elliptical contact zone, high power of torque is transmitted. During the power transmission, many kinds of mechanical movements occur such as squeezing, sliding, rolling and spinning. The spinning effect that is not common contact behavior in tribological components frequently makes significant abnormal wear damage. In this work, the analysis of elliptical contact of elastohydrodynamic lubrication with spin effect is performed, which will give very useful information to understand the traction behaviors in toroidal type of CVT system.

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Machine Tool Technology; The Present and the Future(17) (공작기계 기술의 현재와 미래(17))

  • 강철희
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.8
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    • pp.13-27
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    • 1996
  • 소성가공이란 원재료를 소성변형(Plastic deformation)을 통해서 고체의 제품을 만드는 가공법이다. 가공중에 물체의 질량과 체적에는 크게 변화가 없다. 소성 가공중 주응력이 어떻게 작용하느냐에 따라서 소성가공을 여러가지로 분류하고 있다. 즉, Metal Forming은 다음과 같이 분류할 수 있다. 1) Compound Forming에는, Rolling, Free forming, Die forming, Stamping, Pressing 2) Tension compression forming에는, Drawing, Deep-drawing, Rimming, Spinning, Bulge forming 3) Tension forming에는 Lengthening, Widning, Deepening 4) Bending에는 Bending with linear tool motion, Bending with rotary tool motion 5) Thrust forming에는 Swaging, Twisting이 있다.

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Study of Forming Properties for an Edge Thickening Model Using the Finite Element Method (유한요소해석을 이용한 증육 모델의 성형특성 연구)

  • Cho, C.D.;Kim, Y.J.
    • Transactions of Materials Processing
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    • v.21 no.4
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    • pp.234-239
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    • 2012
  • This study examines the forming properties and forming loads needed to increase the edge thickness on the external face of a plate using finite element analysis(FEA). Recently, forming optimization techniques within FEA are being extensively used in designing the optimal forming conditions for processes like forging, extrusion, rolling, and spinning. Most of these existing forming operations involve reducing the volume per unit length, but research for increasing volume per unit length is not very extensive. For this study we chose an automotive engine flywheel which is a welded assembly of a plate and a gear with each component having a different thickness. We considered a forming technique to increase the thickness in order to allow the machining of the gear directly on the external face of plate alleviating the need for a weld. To study various forming techniques, we used the finite element method with the flow stress of material and incremental forming steps. We conclude from this study that the analysis of forming properties and forming loads by using the finite element analysis and testing is useful as a method to increase the thickness per unit length.