• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2003.10a
• /
• pp.229-232
• /
• 2003

In the roll forming process, a sheet or strip of metal is continuously and progressively formed into a desired cross-sectional profile by feeding it through a series of forming roll. Accordingly, it is important to maintain the material properties of the initial sheet and deform uniformly during the roll forming. The roll forming process was estimated in consideration of some factors such as material properties, strip thickness, roll diameter, roll velocity, and the deformation of the material that influence the forming length. The hydroforming technology has been recognized as a new technique in manufacturing industry, especially in automotive industry. The formed pipe in used in hydroforming process is manufactured by the roll forming. The formability during hydroforming is very sensitive to the state of pipes which are made by roll forming. Particularly the amount of hardening during roll forming affects the formability. Therefore, it is necessary to design the optimum roll flower to reduce the local hardening. In this paper, optimum roll flower which has uniform strain distribution through sheet width was obtained by comparing strain distribution in various roll flower. Finite element analysis(FEA) is performed to estimate the strain distribution related to hardening by roll forming. A numerical analysis is carried out by SHAPE-RF.

• Transactions of Materials Processing
• /
• v.5 no.3
• /
• pp.232-238
• /
• 1996

A dynamic mill set-up technique was developed to achieva a more precise roll gap set-up of the finishing mill stands for steel strip rolling. In the conventional mill set-up model the set-up values such as roll gap and roll speed are determined before the sheet bar reached the entry side of the finishing mill train and maintained constant until the strip top end passes through the last stand. In the way however a dynamic set-up logic that gives a way to adjust the roll gap value of the final mill stand for the strip ingoing from the ahead of the front stand was developed and attached to the existing set-up model. The roll gap modification is based on the analysis of the observation in the third stand of the finishing mill train. The dynamic set-up model was proved very effective for the more precise mill set-up and for operational stability in the hot strip finishing mill train.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.26 no.2
• /
• pp.329-339
• /
• 2002

In ship operation the consequency of roll motions can seriously degrade the performance of mechanical and personnel effectiveness. So many studies for the roll stabilization control system design have been performed and very good results have been achieved. In many studies, the stabilizing fins are used. Recently rudders, which have been extensively modified, have been used to exclusively to stabilize the roll. This paper examines the two-degree-of-freedom servosystem design technique to synthesize the yaw control system which achieves the course keeping object of the ship and the H$_{\infty}$ control approach to suppress the roll motion, respectively.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.30 no.10 s.253
• /
• pp.1328-1334
• /
• 2006

In the rolling mills for sheet metal rolling, paper rolling and etc., the impurities of roller surface have crucial effects on the surface quality of the products obtained by rolling. The Roll Cleaner is a device to remove impurities on roller surface during a rolling operation. Nip Pressure means the line pressure interacted between the roll cleaner blade and the roller surface. The nip pressure is the most important parameter which decides the performance of roll cleaner, and it depends upon several factors including the cleaner design and its blade stiffness. This study, first, analyzes the mechanism of the nip pressure generation for a roll cleaner designed commercially, which is an crucial process for effective design of roll cleaners. Second, the technique for the measurement of nip pressure is developed, which is useful to verify the performance of roll cleaners and to setup them properly at factory floor.

• Journal of the Korean Geophysical Society
• /
• v.6 no.3
• /
• pp.155-164
• /
• 2003

The validity and efficiency of the roll-along technique widely used in 2-D electrical resistivity survey are analyzed in case of the dipole-dipole and the Wenner-Schlumberger arrays by numerical modelling. The shallow anomalous resistivity bodies are successfully inverted both in the dipole-dipole and in the Wenner-Schlumberger arrays because the shallow data of pseudosection are not omitted by the roll-along technique. However, the deep anomalous resistivity bodies can not be well resolved due to the skip of observed data which is more significant in the Wenner-Schlumberger array having relatively poor horizontal coverage of obtaining data. Carrying out electrical survey adopting the dipole-dipole array, the skip of data is insignificant because it is unfeasible to expand the electrodes to the maximum electrode separation coefficient($n_max$) owing to low S/N ratio. In case of the Wenner-Schlumberger array, however, because it is generally feasible to expand the electrodes $n_max$ to the owing to high S/N ratio, it is highly possible that skip of data from the roll-along technique causes significant distortion of inversion results. Therefore, adopting the Wenner-Schlumberger array having deeper median depth(Edwards, 1977) than do the dipole-dipole array on condition of the same unit electrode spacing( ($a$) ) and $n_max$, it is recommended to determine $a$ based on not $n_max$but $n_prob$free from the skip of observing data and forward electrodes with keeping overlap interval 3/4 of the survey line length in order to reduce the distortion of resistivity structure and perform resistivity survey efficiently. These results are confirmed by numerical modelling.

• International Journal of Precision Engineering and Manufacturing
• /
• v.4 no.1
• /
• pp.56-62
• /
• 2003

The objective of this study is to adjust the roll gap for the dimension accuracy of bar in hot bar rolling process considering roll wear. In this study hot bar rolling processes for round and oval passes have been investigated. In order to predict the roll wear, the wear model is reformulated as an incremental form and then wear depth of roll is calculated at each deformation step on contact area using the results of finite element analysis, such as relative sliding velocity and normal pressure at contact area. Archard's wear model was applied to predict the roll wear. To know the effects of thermal softening of DCI (Ductile Cast Iron) roll material according to operating conditions, high temperature micro hardness test is executed and a new wear model has been proposed by considering the thermal softening of DCI roll expressed in terms of the main tempering curve. The new technique developed in this study for adjusting roll gap can give more systematically and economically feasible means to improve the dimension accuracy of bar with full usefulness and generality.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1997.10a
• /
• pp.1036-1041
• /
• 1997

The objective of this study is to adjust the roll gap for the dimension accuracy of bar in hot bar rolling process considering roll wear. In this study hot bar rolling processes for round and oval passes have been investigated. In order to predict the roll wear, the wear model is reformulated as an incremental form and then wear depth of roll is calculated at each deformation step on contact area using the results of finite element analysis, such as relative sliding velocity and normal pressure at contact area. Archard's wear model was applied to predict the roll wear. To know the effects of thermal softening of DCI (Ductile Cast Iron) roll material according to operating conditions, high temperature micro hardness test is executed and a new wear model has been proposed by considering the thermal softening of DCI roll expressed in terms of the main tempering curve. The new technique developed in this study for adjusting roll gap can give more systematically and economically feasible means to improve the dimension accuracy of bar with full usefulness and generality.

• Journal of the Society of Naval Architects of Korea
• /
• v.41 no.4
• /
• pp.53-58
• /
• 2004

When a fast container ship or a naval vessel is turning, comparable roll motions occur. Therefore, roll effect has to be considered in the horizontal equations of motion of the ship to predict the maneuverability well. In this thesis, a new method to determine a roll model structure and estimate its coefficients by applying the system identification technique to the data of sea trial tests was proposed. The simulation results from the estimated roll model were well consistent with the true one in spite of the difference between the estimated and the true model structures of roll hydrodynamic moment.

• Journal of the Microelectronics and Packaging Society
• /
• v.22 no.4
• /
• pp.25-29
• /
• 2015

Demand for a low-cost, high-throughput, and high-resolution patterning method for fabricating devices continues to increase. The roll-to-roll (R2R) imprint lithography technique has received a great deal of attention as a means of fabricating next-generation devices. In this paper, we propose a fabrication method for polymeric planar lightwave circuit (PLC) devices that uses R2R imprint lithography. The proposed technique uses an elastomeric polydimethylsiloxane (PDMS) mold. A Si wafer with micro patterns is used as the Si master. The PDMS mold is then replicated from the Si master. By applying a precise web tension and at a given web speed, we fabricated a micro-patterned PLC device. The insertion losses were 4.0 dB for a $1{\times}2$ optical splitter. As such, the proposed method of fabricating a PLC device by the R2R process was shown to be an effective solution.

• Journal of the Korean Society for Precision Engineering
• /
• v.19 no.6
• /
• pp.96-103
• /
• 2002

The objective of this study is to adjust the roll gap fur the dimension accuracy of bar in hot bar rolling process considering roll wear. In this study hot bar rolling processes fur round and oval passes have been investigated. In order to predict the roll wear, the wear model is reformulated as an incremental from and then wear depth of roll is calculated at each deformation step on contact area using the results of finite element analysis, such as relative sliding velocity and normal pressure at contact area. Archard's wear model was applied to predict the roll wear. To know the effects of thermal softening of DCI (Ductile Cast Iron) roll material according to operating conditions, high temperature micro hardness test is executed and a new wear model has been proposed by considering the thermal softening of DCI roll expressed in terms of the main tempering curve. The new technique developed in this study for adjusting roll gap can give more systematically and economically feasible means to improve the dimension accuracy of bar with full usefulness and generality.