• 소성∙가공
• /
• 제32권3호
• /
• pp.114-121
• /
• 2023

During rolling, rolling mill rolls endure wear when shaping metal billets into a desired form, such as bars, plates, and shapes. Such wear affects the lifespan of the rolls and product quality. Therefore, in addition to rigidity, wear performance is a key factor influencing the performance of rolling mill rolls. Conventional methods such as casting and forging have been used to manufacture rolling mill rolls. However, powder alloying methods are increasingly being adopted to enhance wear resistance. These powder manufacturing methods include atomization, canning to shape the powder, hot isostatic pressing to combine the powder alloy with conventional metals, and various wear performance tests on rolls prepared with powder alloys. In this study, numerical simulations and experimental tests were used to develop and elucidate the wear analysis mechanism of rolling mill rolls. The wear characteristics of the rolls under various rolling conditions were analyzed. In addition, experimental tests (wear and surface analysis tests) and wear theory (Archard wear model) were used to evaluate wear. These tests were performed on two different materials in various powder states to evaluate the different aspects of wear resistance. In particular, this study identifies the factors influencing the wear behavior of rolling mill rolls and proposes an analytical approach based on the actual production of products. The developed wear analysis mechanism can serve the future development of rolls with high wear resistance using new materials. Moreover, it can be applied in the mechanical and wear performance testing of new products.

• 한국염색가공학회:학술대회논문집
• /
• 한국염색가공학회 2012년도 제46차 학술발표회
• /
• pp.105-105
• /
• 2012

기능성 아웃도어 제품을 제조하기 위해서 사용되어지는 멤브레인은 크게 미세다공형과 친수무공형으로 구분할 수 있다. 최근에는 소비자들이 기능성 아웃도어에 쾌적성을 요구하고 있으며, 그 측면에서 본다면 미세다공형 멤브레인이 친수무공형보다 유리하다. 기존의 미세다공형 멤브레인은 고가이며, casting이 불가능한 단점을 가지고 있다. 본 연구에서는 분자구조 및 유화제 첨가에 따른 casting이 가능한 미세다공형 폴리우레탄 멤브레인의 특성에 대하여 연구하였다. Casting용 미세다공형 폴리우레탄은 soft segment와 hard segment의 비가 1/2일 때, 그리고 사용되는 용제가 MEK 단독일 때 안정적인 반응성과 이상적인 필름의 물성을 보이는 것을 확인 하였으며, 수지에 첨가되는 분산유화제의 양이 10%이상일 때 상분리 현상이 발생하지 않음을 확인 할 수 있었다. 개발된 수지의 적용성을 평가한 결과, J-knife를 이용하여 knife over roll 방식으로 25~35$g/m^2$ (dry add on)를 도포하여 $80/120/140^{\circ}C{\times}10m/min$의 다단건조 공정으로 진행했을 때 최적의 물성을 얻을 수 있었다.

• Ocean and Polar Research
• /
• 제33권spc3호
• /
• pp.397-407
• /
• 2011

To understand the vertical structure of ocean currents from raw data observed by lowered-ADCP (LADCP), these data require post-processing. Data were processed using Krahman's version 10.8 processing software based on Matlab. It is estimated the influence of auxiliary data affecting the processed current structure. The bottom-tracked velocities and the GPS information significantly contribute the offset on reference velocities in the bottom layer and barotropic ones in the middle layer, respectively. Good quality data can be obtained when LADCP is least tilted in pitch and roll during observation. In situ application of LADCP to the (northward) volume transports of Kuroshio in the East China Sea proved to be 24.8. Sv (= $1{\times}10^6m^3s^{-1}$) in October 2007, and 28.2 Sv in June 2008, respectively. The volume transport is relatively large over the continental slope when compared to the shelf or the deep sea.

• 수산해양기술연구
• /
• 제27권2호
• /
• pp.125-131
• /
• 1991

Electrolyte matrix fabrication process can be classifed as hot pressing, tape casting, callendering, electrophoretic deposition. however, these have limits in practice. Hot pressing is cumbersome method, because of careful heating and cooling. Furthermore, the perfected tile is so fragile that it is difficult to fit in a cell. Therefore this method is not adequate for mass production of the electrolyte matrix. Using electrophoretic deposition method, a very thin matrix can be made, but many attempts of the electrolyte embeding were found to be failure. Tape casting and callendering methods are employed in most of the matrix fabrication for the present. But these methods require lots of water as a solvent, so that coating of the LiAlO sub(2) with electrolyte is difficult. Recently, hot roll milling method has been developed and the perfected matrix was proved to be free from crack. The method, however, needs a roller to make a matrix and a perfected matrix is carefully striped off from the cooled roller. Therefore, this method requires a long time due to the cooling process. The author proposes a cold rolling process. On this method, heated slurry of the LiAlO sub(2) mixed with binder, is rolled with a cold roller. The heated slurry dose not adhere to the roller, since contacted hot slurry is rapidly solidified. Therefore fabrication speed is increased, without getting rid of merits of the hot rolling process.

• 한국경영과학회:학술대회논문집
• /
• 대한산업공학회/한국경영과학회 2002년도 춘계공동학술대회
• /
• pp.109-113
• /
• 2002

Steel industry is the most capital intensive and the largest energy consuming industry, which operate huge and complex facilities to supply various steel products as the primary materials to almost every manufacturing industry Major steel products are hot-rolled and cold-rolled coils, plates, and wires that are produced through molten iron making, molten steel making, casting, and rolling. Each process runs in batch between setups and the specifications or bach are different with each other High energy consuming and heavy material handling require careful synchronization or processes, as well. Considering the synchronization or processes, the lot planning and scheduling problem in the integrated steelmaking process rovers the roll grouping with given casts. the sequencing or rolls over time, and the machine assignment and time scheduling or charges and casts. The problem is investigated by dividing it into two cases whether single or parallel machines at the molten steel making and the continuous casting processes. Problem descriptions and solution approaches or each instance are introduced. To test their performance and conformity, implementation or the algorithms and numerical experiments are carried out with real world and constructed data sets.

• 대한금속재료학회지
• /
• 제47권7호
• /
• pp.406-415
• /
• 2009

A study was conducted on the effects of carbon, tungsten, and vanadium on the wear properties and surface roughness of four High Speed Steel (HSS) rolls manufactured by the centrifugal casting method. Hot-rolling simulation tests were carried out using a high-temperature wear tester capable of controlling speed, load, and temperature. HSS rolls contained a large amount (up to 25 vol.%) of carbides such as MC, $M_{2}C$, $M_{7}C_{3}$, and $M_{6}C$ carbides formed in the tempered martensite matrix. The matrix consisted mainly of lath tempered martensite when the carbon content in the matrix was small, and contained a considerable amount of plate tempered martensite when the carbon content increased. The high-temperature wear test results indicated that the wear properties and surface roughness of the rolls improved when the amount of hard MC carbides formed inside solidification cells increased. The rolls distribution was also homogeneous. The best wear properties and surface roughness were obtained from a roll where a large amount of MC carbides was homogeneously distributed in the lath tempered martensite matrix. The proper contents of carbon equivalent, tungsten equivalent, and vanadium were 2.0~2.3%, 9~10%, and 5~6%, respectively.

• 한국주조공학회지
• /
• 제20권2호
• /
• pp.122-128
• /
• 2000

Strip casting process is a new technology that makes a near net shape thin strip directly from molten metal. With this process, a large amount of energy and casting cost could be decreased from the abbreviation of reheating and/or hot rolling process. Ductile cast iron which has spheroidal graphite in the matrix is the most commercial and industrial material, because of its supreme strength, toughness, and wear resistance etc. But it cannot be produced to the thin strip owing to difficulty in rolling of ductile cast iron. In this study, ductile cast iron strips are produced by the twin roll strip caster, with different chemical compositions of C, Si, and Mn contents. And then heat-treated, microstructures and mechanical properties are examined. The microstructures of as-cast strip are that of white cast iron which consists of the mixture of cementite and pearlite, but the equiaxed crystal zone of the pearlite or segregation zone of cementite exists in the center region of the strip thickness, which cannot be observed in the rapidly solidified metallic mold cast specimens. This structure is supposed to be formed from the thermal distribution of strip and the rolling force. Comparing with the structures of each strips after heat treatment, increasing Si content makes smaller spheroidal graphite and more compact in the matrix, furthermore the less of Mn content makes the ferrite matrix be obtained clearer and easier. As a result of the tensile test of graphitization heat-treated strips, the yield strengths are about 250 MPa, the tensile strengths are about $430{\sim}500$ MPa, and the elongations are about $10{\sim}13%$. In the case of the strip which has the smaller and more compact spheroidal graphite in the ferrite matrix, the higher tensile strength and better drawability could be obtained.

• 대한기계학회논문집
• /
• 제10권3호
• /
• pp.408-418
• /
• 1986

본 연구에서는 표면은 단단하고 내면은 강인한 조직을 얻기위하여 대형 성형 탄 로울에 대하여 노에서의 급속가열 및 대기 상태에서의 자연냉각의 열처리가 수행 되어진다. 급속가열 및 냉각시 성형탄 로울 내부의 온도 분포 예측을 위하여 대류 및 복사 열전달 경계조건을 가지는 1차원 비정상 열전도 방정식이 유한 차분법을 사 용하여 해석되어졌다. 여기서 급속가열시 연소가스로 부터 기체복사에 의하여 성 형탄 로울의 바깥표면을 통하여 흡수되는 열량은

• 한국재료학회:학술대회논문집
• /
• 한국재료학회 2009년도 추계학술발표대회
• /
• pp.47.1-47.1
• /
• 2009

최근 환경과 에너지에 대한 관심이 증대됨에 따라 차체의 경량화를 위한 고합금계 알루미늄 합금의 연구가 활발히 진행되고 있다. 특히 5000계 알루미늄 합금은 비중이 낮을 뿐만 아니라 Mg의 첨가에 의해 높은 강도 및 성형성을 얻을 수 있기 때문에 자동차용 판재로 많은 주목을 받고 있다. 현재 사용되는 대부분의 알루미늄 합금판재는 DC주조법과 추가적인 압연공정으로 제조되기 때문에 경제성 문제와 낮은 냉각속도로 인한 금속학적인 문제를 갖는다. 그러나 DC주조법과는 달리 쌍롤 박판주조법은 용탕으로부터 직접 판재를 제조하기 때문에 경제적이며 효율적인 주조공정이다. 또한 냉각속도가 빠르기 때문에 비교적 주조편석이 적고 전반적인 미세조직이 균일하여 고합금계 알루미늄 합금 판재제조에 매우 유용하게 응용될 수 있다. 본 연구에서는 쌍롤 박판주조법으로 고합금계 알루미늄 합금 판재를제조하고, 제조된 합금의 열간압연 및 열처리 조건에 따른 기계적 특성을 비교 및 평가하였다. 또한 미세조직 및 집합조직을 분석함으로써 고합금계 알루미늄 합금 판재의 실용화 가능성을 평가하였다.

• 한국세라믹학회지
• /
• 제34권12호
• /
• pp.1205-1212
• /
• 1997

The matrices which consisted of SiC whisker, PES(polyesterasulfone) as a binder, span 80(sorbitan monooleate) as a surfactant, TPP(triphenyl phosphate) as a plasticizer and dichloromethane as a solvent, have been prepared by the various methods such as tape casting, rolling, tape cast-coating and roll-coating method. The fuel cells of single stack type using these matrices are characterized by ac impedance spectroscopy and cyclic voltammetry technique. A fuel cell using a matrix prepared by the tape cast-coating method shows the best performance of 466.34 mA/$\textrm{cm}^2$ at 0.6V because it has the lowest polarization resistance at the interface between electrodes and a matrix due to the largest three phase contact region of gases, catalyst and electrolyte.