• Title/Summary/Keyword: rock-breaking mechanism

Search Result 8, Processing Time 0.027 seconds

Bonded-cluster simulation of tool-rock interaction using advanced discrete element method

  • Liu, Weiji;Zhu, Xiaohua;Zhou, Yunlai;Li, Tao;Zhang, Xiangning
    • Structural Engineering and Mechanics
    • /
    • v.72 no.4
    • /
    • pp.469-477
    • /
    • 2019
  • The understanding of tool-rock interaction mechanism is of high essence for improving the rock breaking efficiency and optimizing the drilling parameters in mechanical rock breaking. In this study, the tool-rock interaction models of indentation and cutting are carried out by employing the discrete element method (DEM) to examine the rock failure modes of various brittleness rocks and critical indentation and cutting depths of the ductile to brittle failure mode transition. The results show that the cluster size and inter-cluster to intra-cluster bond strength ratio are the key factors which influence the UCS magnitude and the UCS to BTS ratio. The UCS to BTS strength ratio can be increased to a more realistic value using clustered rock model so that the characteristics of real rocks can be better represented. The critical indentation and cutting depth decrease with the brittleness of rock increases and the decreasing rate reduces dramatically against the brittleness value. This effort may lead to a better understanding of rock breaking mechanisms in mechanical excavation, and may contribute to the improvement in the design of rock excavation machines and the related parameters determination.

The influence of magmatic rock thickness on fracture and instability law of mining surrounding rock

  • Xue, Yanchao;Sun, Wenbin;Wu, Quansen
    • Geomechanics and Engineering
    • /
    • v.20 no.6
    • /
    • pp.547-556
    • /
    • 2020
  • An understanding of the influence of MR (Magmatic Rock) thickness on the surrounding rock behaviors is essential for the prevention and management of dynamic disasters in coal mining. In this study, we used FLC3D to study the breaking and instability laws of surrounding rock with different MR thicknesses in terms of strata movement, stress and energy. The mechanism of dynamic disasters was revealed. The results show that the thicker the MR is, (1) the smaller the subsidence of the overlying strata is, but the subsidence span of the overlying strata become wider, and the corresponding displacement deformation value of the basin edge become smaller. (2) the slower the growth rate of abutment pressure in front of the working face is, but the peak value is smaller, and the influence range is larger. The peak value decreases rapidly after the breaking, and the stress concentration coefficient is maintained at about 1.31. (3) the slower the peak energy in front of coal wall, but the range of energy concentration increases (isoline "O" type energy circle). Finally, a case study was conducted to verify the disaster-causing mechanism. We anticipate that the research findings presented herein can assist in the control of dynamic hazards.

The ROP mechanism study in hard formation drilling using local impact method

  • Liu, Weiji;Zhu, Xiaohua;Zhou, Yunlai;Mei, Liu;Meng, Xiannan;Jiang, Cheng
    • Structural Engineering and Mechanics
    • /
    • v.68 no.1
    • /
    • pp.95-101
    • /
    • 2018
  • The low rate of penetration and short lifetime of drilling bit served as the most common problems encountered in hard formation drilling, thus leading to severe restriction of drilling efficiency in oil and gas reservoir. This study developed a new local impact drilling method to enhance hard formation drilling efficiency. The limitation length formulas of radial/lateral cracks under static indentation and dynamic impact are derived based on the experimental research of Marshall D.B considering the mud column pressure and confining pressure. The local impact rock breaking simulation model is conducted to investigate its ROP raising effect. The results demonstrate that the length of radial/lateral cracks will increase as the decrease of mud pressure and confining pressure, and the local impact can result in a damage zone round the impact crater which helps the rock cutting, thus leading to the ROP increase. The numerical results also demonstrate the advantages of local impact method for raising ROP and the vibration reduction of bit in hard formation drilling. This study has shown that the local impact method can help raising the ROP and vibration reduction of bit, and it may be applied in drilling engineering.

A Study on Waterjet Fracture Mechanism for Granitic Rocks (화강암에 대한 워터젯 파쇄 메커니즘에 관한 연구)

  • Oh, Tae-Min;Cho, Gye-Chun
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2010.03a
    • /
    • pp.643-648
    • /
    • 2010
  • Waterjet is a very useful technology for rock excavation because of low level noise and vibration during breaking rocks. To accurately predict the volume and shape excavated by the waterjet, it is important to understand waterjet fracture mechanisms. There have been various theoretical assumptions and approaches in the literature. In this study, waterjet mechanisms are classified into three standards: a mechanism scale, theoretical assumption for a target material, and jet phase. In addition, through a waterjet experimental study for weathered and intact granitic rocks, a fracture shape is observed and analyzed on comparison with the previous mechanisms. As a result, best waterjet mechanisms are selected to explain the fracture pattern of the granitic rocks.

  • PDF

Mechanics of the slaking of shales

  • Vallejo, Luis E.
    • Geomechanics and Engineering
    • /
    • v.3 no.3
    • /
    • pp.219-231
    • /
    • 2011
  • Waste fills resulting from coal mining should consist of large, free-draining sedimentary rocks fragments. The successful performance of these fills is related to the strength and durability of the individual rock fragments. When fills are made of shale fragments, some fragments will be durable and some will degrade into soil particles resulting from slaking and inter-particle point loads. The degraded material fills the voids between the intact fragments, and results in settlement. A laboratory program with point load and slake durability tests as well as thin section examination of sixty-eight shale samples from the Appalachian region of the United States revealed that pore micro-geometry has a major influence on degradation. Under saturated and unsaturated conditions, the shales absorb water, and the air in their pores is compressed, breaking the shales. This breakage was more pronounced in shales with smooth pore boundaries and having a diameter equal to or smaller than 0.060 mm. If the pore walls were rough, the air-pressure breaking mechanism was not effective. However, pore roughness (measured by the fractal dimension) had a detrimental effect on point load resistance. This study indicated that the optimum shales to resist both slaking as well as point loads are those that have pores with a fractal dimension equal to 1.425 and a diameter equal to or smaller than 0.06 mm.

Characteristics of Anchor Behavior Resisting Buoyancy Forces in the Weathered Rock (풍화암에 시공된 부력저항 앵커의 거동특성)

  • Yoo, Nam-Jae;Lee, Gun-Chag;Jeong, Gil-Soo;Park, Byung-Soo
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2005.10a
    • /
    • pp.698-705
    • /
    • 2005
  • This study contains actual scaled site experiments on mediation factors affecting ultimate pulling force of the buoyancy resisting anchor which is installed underground water level suffering buoyancy force and breaking mechanism. Site buoyancy test selected the buoyancy acting site where acting buoyancy to the station structure since the stream and reservoir is neighboured to the vicinity ground and executed site experiments leading to variation of anchoring length, drilling diameter and tendon diameter at the weathered rock ground. The test result showed that pulling force getting increased more and more proportionate to increase of anchoring length, drilling diameter and tendon diameter, and as a result of analysis for correlations between anchoring length-ultimate limited load and drilling diameter-ultimate load (on the basis of 254mm settlement), modulus of correlation showed very high relation 0.9 and 0.99 respectively and correlation formular showed the limited load is increasing proportionate to cubic meters of anchoring length as well as the ultimate load proportionate to alignment of drilling diameter. It is also showed that limited load increased about 42.5% from 392kN to 559kN as a result of change the tendon diameter to 36mm and 50mm.

  • PDF

Simulation of fracture mechanism of pre-holed concrete model under Brazilian test using PFC3D

  • Sarfarazi, Vahab;Haeri, Hadi;Shemirani, Alireza Bagher
    • Smart Structures and Systems
    • /
    • v.22 no.6
    • /
    • pp.675-687
    • /
    • 2018
  • In the previous studies on the porous rock strength the effect of pore number and its diameter is not explicitly defined. In this paper crack initiation, propagation and coalescence in Brazilian model disc containing a single cylindrical hole and or multiple holes have been studied numerically using PFC3D. In model with internal hole, the ratio of hole diameter to model diameter was varied between 0.03, 0.17, 0.25, 0.33, and 0.42. In model with multiple hole number of holes was different in various model, i.e., one hole, two holes, three holes, four holes, five holes, six holes, seven holes, eight holes and nine holes. Diameter of these holes was 5 mm, 10 mm and 12 mm. The pre-holed Brazilian discs are numerically tested under Brazilian test. The breakage load in the ring type disc specimens containing an internal hole with varying diameters is measured. The mechanism of cracks propagation in the wall of the ring type specimens is also studied. In the case of multi-hole Brazilian disc, the cracks propagation and b cracks coalescence are also investigated. The results shows that breaking of the pre-holed disc specimens is due to the propagation of radially induced tensile cracks initiated from the surface of the central hole and propagating toward the direction of diametrical loading. In the case of disc specimens with multiple holes, the cracks propagation and cracks coalescence may occur simultaneously in the breaking process of model under diametrical compressive loading. Finally the results shows that the failure stress and crack initiation stress decreases by increasing the hole diameter. Also, the failure stress decreases by increasing the number of hole which mobilized in failure. The results of these simulations were comprised with other experimental and numerical test results. It has been shown that the numerical and experimental results are in good agreement with each other.

A Study on Manually and Continuously Variable Impact Force Control Device Development for Hydraulic Breakers (유압브레이커의 수동 무단 타격력 제어기구 개발에 대한 연구)

  • Kang, Young Ky;Jang, Ju Seop
    • Journal of Drive and Control
    • /
    • v.17 no.4
    • /
    • pp.46-53
    • /
    • 2020
  • In this paper, the development of a manually and continuously variable impact force control mechanism for hydraulic breakers was studied. Generally, a hydraulic breaker has one or two piston strokes. Hydraulic breakers, which have two strokes, have two valve-switching ports and make short and long piston strokes. The piston stroke valve controls the piston stroke by opening and closing a short stroke-switching port. The short piston stroke mode is used to break soft rock, concrete, or asphalt. This stroke control valve system is not popular for small hydraulic breakers mounted on 1 to 14-ton excavators. To preserve the carrier-like excavator, proper breaking force is needed, and it can be easily controlled by multiple piston stroke control valves. The easiest way to control these breakers is to use several switching ports and valves but they are not easy to install in small hydraulic breakers and are expensive. To use only one switching port and valve, a method can be used to change the open area of the switching port to delay valve switching. This method provides multiple piston strokes.