• Title/Summary/Keyword: ring stiffness

검색결과 93건 처리시간 0.024초

고속 주축베어링의 볼 접촉각 변동을 고려한 주축 설계공차 (Design Tolerance of High Speed Spindle considering the Variation of Ball Contact Angle in the Angular Contact Ball Bearings)

  • 이찬홍
    • 한국생산제조학회지
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    • 제19권5호
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    • pp.609-615
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    • 2010
  • Angular contact ball bearings in a high speed spindles are under the extreme conditions, such as high temperature, big centrifugal force and thrust cutting forces. So, the assembly contacts between spindle shaft and inner ring bearings, bearing housing and outer ring of bearings are occasionally unstable at high speed revolution. Furthermore, the ball contact angle of a bearing, which influence stiffness and lifetime of bearings, are changed according to loads and rotational speed. To analyze internal forces of a bearing under high speed revolution, the ball contact are calculated using nonlinear equations in consideration of rotational speed, thrust loads and raceway form. Diameter increase of inner and outer ring by influence factors, such as internal forces to inner and outer ring, centrifugal force and temperature of inner and outer rings are calculated to establish stable state in bearing assembly in high speed spindle. Finally, contribution ratio of influence factor to assembly design tolerance of inner and outer rings are shown and the stable assembly design tolerance are proposed.

Development of an ACL Anchor: Effects of the Design Parameters on the Performance of a New Anterior Cruciate Ligament Fixation Device

  • Kim, Jong-Dae;Oh, Chae-Youn;Kim, Cheol-Sang
    • 대한의용생체공학회:의공학회지
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    • 제29권2호
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    • pp.132-138
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    • 2008
  • We investigated the biomechanical properties of a newly designed self-expansion type anterior cruciate ligament (ACL) anchor. The ACL anchor consists of the ring section giving the elastic force, the wedge for maintaining in contact with the femur tunnel wall and the link suspending hamstring graft or artificial ligament. The main design parameters that determine the performance of this device were the expansion angle (${\theta}$) and the thickness ($t_R$). The Ti6Al4V anchors were heated after inserting in a jig for 1 hour at $800^{\circ}C$ in a protective argon gas atmosphere and allowed to cool to room temperature in the furnace. In order to investigate the influence of the expansion angle and the thickness of the ring on the biomechanical properties of the anchor, the maximum pull-out load, stiffness and slippage of the ACL anchor were measured using the pull-out tester, and statistical analyses were also executed. The present results showed that the design parameters gave a significant effect on the performance of the self- expansion type of anchor. The pull-out load of the ACL anchors significantly increased as the thickness of the ring section was increased, having a similar trend for both expansion angles. The ACL anchor showed about 2.5 times higher values of the pull-out load than that of the minimum load (500N)required for the "accelerated rehabilitation". The optimum ${\theta}$ and $t_R$ values of this ACL anchor were suggested to have sufficient resistance against the pull-out force, high stiffness and relatively low slippage after ACL reconstruction.

이단 사이클로이드 드라이브의 비틀림 강성 (Torsional Rigidity of a Two-stage Cycloid Drive)

  • 김경홍;이춘세;안형준
    • 대한기계학회논문집A
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    • 제33권11호
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    • pp.1217-1224
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    • 2009
  • This paper presents a finite element (FE) analysis of the torsional rigidity of a two-stage cycloid drive. The cycloid disk makes contact with a number of pin-rollers simultaneously and eccentric shafts transmit not only torque of the spur gear stage to the cycloid disk, but also that of the cycloid disk to the output disk. Contacts between the disk and pin-rollers are simplified as linear spring elements, and the bearing of eccentric shaft is modeled as a rigid ring that has frictional contact to the disk and an elastic support. FE analysis for an ideal solid cycloid drive was performed and verified by a theoretical calculation. Accurate contact forces were then estimated by iterating between FE analysis for contact forces and Hertz theory calculations for nonlinear contact stiffness. In addition, torsional rigidity of the cycloid drive is analyzed to show that the bearing and nonlinear Hertz contact theory should be considered in analysis and design of a cycloid drive, which was verified with experiments. Finally, the effects of contact stiffness, bearing stiffness and cycloid disk structural stiffness according to the cycloid disk rotation on the torsional rigidity were investigated.

고속 복합재료 공기 주축부를 위한 추력베어링 설계 (Thrust Bearing Design for High-Speed Composite Air Spindles)

  • 방경근;이대길
    • 대한기계학회논문집A
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    • 제26권10호
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    • pp.1997-2007
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    • 2002
  • Composite air spindles are appropriate for the high-speed and the high-precision machining as small hole drilling of printed circuit board (PCB) or wafer cutting for manufacturing semiconductors because of the low rotational inertia, the high damping ratio and the high fundamental natural frequency of composite shaft. The axial load and stiffness of composite air spindles fur drilling operation are determined by the thrust ben ring composed of the air supply part mounted on the housing and the rotating part mounted on the rotating shaft. At high-speed rotation, the rotating part of the thrust bearing should be designed considering the stresses induced by centrifugal force as well as the axial stiffness and the natural frequency of the rotating shaft to void the shaft from failure due to the centrifugal force and resonant vibration. In this work, the air supply part of the thrust bearing was designed considering the bending stiffness of the bearing and the applied load. The rotating part of the thrust bearing was designed through finite element analysis considering the cutting forces during manufacturing as well as the static and dynamic characteristics under both the axial and con trifugal forces during high-speed rotation.

Experimental study on all-bolted joint in modularized prefabricated steel structure

  • Wu, Zhanjing;Tao, Zhong;Liu, Bei;Zuo, Heng
    • Structural Engineering and Mechanics
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    • 제73권6호
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    • pp.613-620
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    • 2020
  • The research study is focuses on a form of all-bolted joint with the external ring stiffening plate in the prefabricated steel structure. The components are bolted at site after being fabricated in the factory. Six specimens were tested under cyclic loading, and the effects of column axial compression ratio, concrete-filled column, beam flange sub plate, beam web angle cleats, and spliced column on the failure mode, hysteretic behavior and ductility of the joints were analyzed. The results shown that the proposed all-bolted joint with external ring stiffening plate performed high bearing capability, stable inflexibility degradation, high ductility and plump hysteretic curve. The primary failure modes were bucking at beam end, cracking at the variable section of the external ring stiffening plate, and finally welds fracturing between external ring stiffening plate and column wall. The bearing capability of the joints reduced with the axial compression ratio increased. The use of concrete-filled steel tube column can increase the bearing capability of joints. The existence of the beam flange sub plate, and beam web angle cleat improves the energy dissipation, ductility, bearing capacity and original rigidity of the joint, but also increase the stress concentration at the variable section of the external reinforcing ring plate. The proposed joints with spliced column also performed desirable integrity, large bearing capacity, initial stiffness and energy dissipation capacity for engineering application by reasonable design.

세그먼트 라이닝의 열차 진동하중에 대한 동적 응답특성 (Dynamic response of segment lining due to train-induced vibration)

  • 이경주;송기일
    • 한국터널지하공간학회 논문집
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    • 제25권4호
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    • pp.305-330
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    • 2023
  • 쉴드TBM 터널은 NATM 터널과 달리 라이닝이 세그먼트로 분절되어 있다. 따라서 라이닝에 동일 하중이 발생되어도 NATM 터널 라이닝과 쉴드TBM 터널 라이닝의 응력 분포가 다르게 발생된다. 쉴드TBM 터널에서 라이닝에 발생되는 응력을 분석하는 대표적 방법은 연결부를 고려하지 않는 강성일체법과 링간 이음 및 세그먼트 연결을 고려하는 2링 빔스프링 모델이 있다. 본 연구는 라이닝 분절 Segmentaion을 고려한 Break-joint Mode 해석 방법이지만 세그먼트 라이닝 연결부의 구조적 역할을 고려하지 않고 마찰력 성분인 수직강성과 전단강성 만 도입된 쉘 인터페이스 요소를 이용한 모델링을 적용하여 진동하중 발생 시 라이닝의 응력 및 변위에 대한 응답결과를 분석했다. 토압 등 정적 하중에 대해 천 정부에서 가장 큰 응력이 발생되는 강성일체법과 달리 본 연구의 해석방법에 의해 발생된 세그먼트 라이닝 응력 분포는 세그먼트 연결부가 집중된 천정부 Key 세그먼트에서 가장 작은 응력이 발생하였고 연결부를 경계로 응력의 분포가 뚜렷이 구분되었다. 그리고 정적 해석 결과는 강성일체법에 발생된 라이닝 응력이 본 연구 방법에 의해 발생된 세그먼트 라이닝의 응력에 비해 최대 7배의 큰 응력이 발생되었다. 이러한 결과는 세그먼트 연결부를 고려한 기존의 2링 빔-스프링 모델의 응력분포 양상과 일치하는 결과다. 그러나 열차 진동하중에 대한 응력값은 Break-joint Mode로 해석한 본 연구방법의 응력이 강성일체법에 비해 더 큰 응력을 발생되었다. 이는 짧은 부재들의 조합으로 이루어진 세그먼트 Ring이 원주방향으로 일체로 되어 부재의 길이가 상대적으로 더 긴 강성일체법 결과에 비해 더 작은 응력이 발생되는 정역학적 개념과 상이한 결과다. 진동하중에 대해 Break-joint Mode에서 세그먼트 라이닝에 응력이 더 크게 발생된 원인은 부재의 고유주기, 감쇠비 등 동역학적 요인의 차이보다는 열차 진동하중에 대해 라이닝에 발생되는 변위의 차이에 기인하는 것으로 판단되지만 이에 대한 증명은 추후의 과제로 남겨두었다. 본 연구 방법의 Break-joint Mode를 이용하면 정지상태의 열차 하중에 의해 발생되는 라이닝의 응력과 변위값을 비교하여 쉴드TBM 터널의 충격계수(DIF)를 비교적 간단하게 추정할 수 있다. 본 연구는 쉴드TBM 터널의 Segmentaion을 고려한 3차원 모델링으로 추후 지진파 등 다양한 하중조건의 검토를 통해 기존 해석방법 결과와 비교하여 모델링의 추가적 신뢰성을 확보할 필요가 있다.

Mechanical Dither Design for Ring Laser Gyroscope

  • Lee, Dong-Chan;Gun Moon;Lee, Jae-Cheul
    • Journal of Mechanical Science and Technology
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    • 제16권4호
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    • pp.485-491
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    • 2002
  • The gyroscopes have been used as a suitable inertial instrument for the navigation guidance and attitude controls. The accuracy as very sensitive sensor is limited by the lock-in region (dead band) by the frequency coupling between two counter-propagating waves at low rotation rates. This frequency coupling gives no phase difference and an angular increment is not detected. This problem can be overcome by the mechanical dithering. The purpose of the mechanical dithering is to suppress the dead band, oscillate the monoblock about the rotation axis and add an external rotation rate. This paper presents the theoretical considerations of the mechanical performances of dither on the basis of the loading condition and angular characteristics due to the piezoelement deformation and the validity of theoretical equations are compared through FEM (Finite Element Method) simulations.

탄성 링을 갖는 볼 베어링 지지의 터보 펌프 임계 속도에 관한 연구 (Critical Speeds Evaluation of Turbo Pump Unit with a Elasticring Inserted Ball Bearing)

  • 이용복;김창호;곽현덕;하태웅;우유철
    • 한국유체기계학회 논문집
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    • 제4권2호
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    • pp.22-28
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    • 2001
  • This study was performed to evaluate the dynamic behavior of turbo pump unit. The acceptable separate margin of $1^{st}$ critical speed was obtained by the use of elastic-ring inserted ball bearing, while the poor separate margin of $1^{\st}$ critical speed was appeared in the case without the elastic-ring. In addition, the results show that the stiffness and damping of plain seals give more separate margin of $2^{nd}$ critical speed. However the wear or the failure of seals could reduce the $2^{nd}$ critical speed near the operating speed.

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엑스플리시트 시간 적분 유한요소법을 이용한 고속 성형 해석 (I) -마찰 및 관성 효과- (An Analysis of High Speed Forming Using the Explicit Time Integration Finite Element Method (I) -Effects of Friction and Inertia Force-)

  • 유요한;정동택
    • 대한기계학회논문집
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    • 제15권1호
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    • pp.1-10
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    • 1991
  • 본 연구에서는 고속 대변형 탄소성 변형 과정을 해석할 수 있는 프로그램(NET )을 개발하고 이것을 실린더 및 링 성형 문제에 적용하여 마찰 및 관성 효과가 변형 거동에 미치는 영향을 규명하여 보았다.

원통형 복합재료 압력 용기의 기계적 물성 평가를 위한 세그먼트 형 링 버스트 시험 방법 분석 (Analysis of the Segment-type Ring Burst Test Method for the Mechanical Property Evaluation of Cylindrical Composite Pressure Vessel)

  • 김외태;김성수
    • Composites Research
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    • 제34권4호
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    • pp.257-263
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    • 2021
  • 복합재료는 높은 비 강성 및 비 강도 특성으로 인해 기체 혹은 액체 연료를 저장하기 위한 압력 용기의 설계 및 제작에 널리 활용되고 있다. 이에 따라, 압력용기의 파열압력 또는 파단 변형률의 기계적 특성의 보다 정확한 측정은 상용화 전에 필수적 요소이다. 그러나, 기존의 시험방법을 활용한 복합재료 압력 용기의 안전성 검증은 하중 전달 매체의 변형으로 인한 추가적인 에너지 손실의 발생과, 불필요한 하중 및 모멘트의 발생 등의 한계가 있다. 따라서 본 연구에서는 수직기둥의 이론적인 하중전달 정도와 적용 가능한 수직방향 변위를 고려하여 세그먼트형 링 버스트 시험장치를 설계하였다. 또한, 세그먼트 형 링 버스트 시험장치의 균일한 압력분포를 검증하기 위해 수치해석을 활용하였고, 수압 시험방법과 링 시편의 원주방향 응력 및 변형률 분포를 비교하였다. 복합재료 압력용기의 파괴 거동을 모사하기 위해 Hashin 파손 기준을 적용하였고, 실험적으로 파단 변형률을 측정하여 이를 수치해석 결과와 비교하였다.