• Title/Summary/Keyword: rice drying

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Study on The Qptimization of Operating Conditions of batch-type Grain Dryer (평면식 건조기의 적정작업조건 설정에 관한 연구)

  • 박경규;정창주
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.16 no.4
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    • pp.3600-3610
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    • 1974
  • Experimental work of batch-type dryer was conducted to develop its optimurm operating conditions by analyzing the major factors which affect the drying performance. A laboratory batch-type dryer was constructed and tested for various levels of heated-air rates, and depths of grain deposit. Tong-il rice variety having the initial moisture content of approximaely 23 per cent in wet basis was used for the experiment. The criteria selected for establishing the optimum operating condition were the drying performance rate, the thermal efficiency, and the operational cost of the dryer. The results of the study are summarized as follows: 1. The performance rate of dryer for a specific operating condition was defined as total amount of material dried per hour when the moisture content of grains in the upperlayer reaches to 16 per cent in wet basis. The optimum operating conditions as viewed in the rate of drying performance could be justified by functional realtionship between the depth of grain deposit and air flow rate. In other words, there was a definite depth of grain deposit for a given air-rate which make the dryer performance maximum. The optimum grain depth for the batch-type dryer with 3.3㎡ loading area and with the attached axial fan was about 35cm. 2. The thermal efficiency for the dryer was evaluated by the ratio of the latent heat required to evaporate the grain moisture to the heat input required to raise the ambient air-temperature to 40 degree centigrade. The optimum operating condition as viewed in term of thermal efficiency analyzed was that grater depth and lower air flow-rate may be desirable. This condition is contracted with the optimum condition as viewed by the dryer performance rate. 3. The annual operating cost of batch-type dryer was analyzed for different annual hour of use and for different operation condition. The optimum condition as viewed in terms of operating cost was almost identical to one as viewed in terms of dryer performance rate. Therefore, the most economical use of batch-type dryer for the same annual operating hours can be obtained when the dryer operated in the condition of maximum dryer performance rate. Increasing the annual operating hour may be desirable to cut down the dryer operation cost, since the annual hour of dryer use is much sensitive to the operating cost than any peractical conditions of dryer operation. 4. The most desirable operational condition as justified by combining all the criteria, dryer performance rate, thermal efficiency and annual operating cost, could be concluded to operate the dryer in the condition of maximum performance rate. The condition in general is identical to the lowest operation cost for a given annual operating hour.

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Low-Temperature Microencapsulation of Sesame Oil Using Fluidized Bed Granulation (Fluidized bed granulation을 이용한 참기름의 저온 미세캡슐화)

  • Jeong, Chan-Min;Lee, Min-Kyung;Lee, Hyun-Ah;Park, Ji-Yong
    • Korean Journal of Food Science and Technology
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    • v.41 no.1
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    • pp.27-31
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    • 2009
  • Top spray-drying method is frequently utilized for flavor encapsulation, but the top spray-dried products frequently suffer from high losses of volatile flavor as the result of a high processing temperature (150-$300^{\circ}C$). In an effort to solve these problems, a low-temperature fluidized-bed granulating method was utilized to encapsulate the flavor. For the encapsulation of sesame oil, oil-in-water emulsions of sesame oil and a mixture of maltodextrin, modified starch, gum arabic, and gellan gum were bottom-sprayed at milder temperatures (70-$100^{\circ}C$) using a fluidized-bed granulator. Sesame oil extracts from microcapsules were obtained via a simultaneous distillation/extraction technique, and the retention of volatile flavor compounds was analyzed via a gas chromatography-mass spectrometry. The retention of volatile flavors of sesame oil per se, spray-dried and fluidized-bed granulated microcapsules after 3-day-storage at $37^{\circ}C$ were 0.8%, 37.2%, and 42.0%, respectively. In addition, the low-temperature fluidized-bed granulation showed higher encapsulation yield and sensory preferences for the application of commercial products (beef rice porridge), as compared to spray drying.

Studies on Microbial Utilization of Agricultural Wastes (Part 8) Pilot Plant Operation for the Production of Cellulosic Single Cell Protein (농산폐자원의 미생물학적 이용에 관한 연구 (제8보) 섬유질단세포단상질 생산의 시험공장조업)

  • Ko, Young-Hee;Lee, Kye-Joon;Bae, Moo
    • Microbiology and Biotechnology Letters
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    • v.5 no.3
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    • pp.119-125
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    • 1977
  • The cultivation of C. flavigena KIST 321, capable of utilizing cellulosic resources, was carried out in a 500 L fermentor by the batch process and the productivities of cellulosic SCP have been investigated by establishing the optimal conditions and levels of cellulosic material and others as medium components. The highest yield of the cell mass in the batch process was atttained under tile conditions at 30$^{\circ}C$, pH 7.4, 0.4∼0.6 VVM of aeration and at 130 rpm of agitation. According to the material balance of cellulosic SCP production using tile pretreated rice straw as a carbon source, more than 25 percent of rice straw on the base of drying weight was recovered in the form of cell mass.

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Mass Production of Yeast Spores from Compressed Yeast

  • Lim, Yong-Sung;Bae, Sang-Myun;Kim, Keun
    • Journal of Microbiology and Biotechnology
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    • v.15 no.3
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    • pp.568-572
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    • 2005
  • Saccharomyces yeast spores are more resistant to drying and storage than vegetative cells. For the mass production of yeast spores, compressed yeast was directly inoculated into a sporulation medium (SM). The effects of inoculum size and the addition of rice wine cake (RWC) into SM on the sporulation were examined using flasks. With $1\%$ inoculum of compressed yeast, $1.45{\times}10^8/ml$ of asci was obtained. The addition of $0.5\%$ RWC into SM improved the cell growth and spore yield, and the number of asci formed was $2.31{\times}10^8/ml$. The effects of culture temperature, temperature-shift, and concentrations of inoculum, potassium acetate, and RWC on the sporulation were also evaluated using a jar fermentor. The optimum temperature for spore formation was $22^{\circ}C$ where the number of asci formed was $2.46{\times}10^8/ml$. The shift of culture temperature from initial $30^{\circ}C$ for 1 day to $22^{\circ}C$ for 3 days increased the number of asci formed to $2.96{\times}10^8/ml$. The use of $2\%$ (w/v) inoculum of compressed yeast, $2\%$ potassium acetate, and $1\%$ (w/v) RWC in SM with the shift of culture temperature of initial $30^{\circ}C\;to\;22^{\circ}C$ resulted in $90\%$ sporulation ratio and formation of $6.18{\times}10^8\;asci/ml$.

Synthesis Conditions of Magaldrate and Rheological Characteristics of its Aqueous Suspensions (마갈드레이트의 합성조건과 그 현탁액의 유동학적 특성)

  • Shin, Wha-Woo;Choi, Kwang-Sik
    • YAKHAK HOEJI
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    • v.40 no.1
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    • pp.25-35
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    • 1996
  • Magaldrate. an antiacid was synthesized by reacting magnesium oxide, aluminum sulfate, and dried aluminum hydroxide gel. The optimum synthesis conditions based on the yield of t he product were established by applying Box-Wilson experimental design. It was found that the optimum synthesis conditions of Magaldrate were as follows: Reaction temperature; 61~$85{\circ}C$, concentration of two reactants. Mgo and $Al(OH)_3$: 16~19.8%, molar concentration ratio of two reactants, [MgO]/[$Al(OH)_3$]; 4.2~5.0, temperature of washing water; 36~$41^{\circ}C$ and drying temperature of the product: 76~$80^{\circ}C$. Magaldrate was synthesized under the optimum synthesis conditions and identified by analyzing the chemical composition, and by differential scanning calorimetry and X-ray diffraction method. The Magaldrate sample synthesis under these conditions was used to prepare 15.6% Magaldrate original suspension which was utilized to make 13% Magaldrate suspension dispered in various concentrations of eight types of suspending agents. The acid-neutralizing capacity of 13% Magaldrate suspension dispersed in 0.25% suspending agents was examined by Rosset-Rice method. The maximum pH was reached within 1 minute in all suspension tested, and duration maintained between pH 3~5 was decreased in the order of Na alginate Na silicate(meta) Veegum HV pectin agar>Na>CMC>xanthan gum>bentonite. It was found that the hysteresis loop area was increased with temperature in the case of Riopan Plus and the addition of agar, whereas the area was decreased with temperature in the case of the addition of Na alginate and xanthan gum. 13% Magaldrate suspension tends to sediment by the addition of bentonite.

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Post-Harvest Traceability System of Grain (곡물의 수확후 이력관리시스템)

  • Lee, Hyo-Jae;Kim, Oui-Woong;Ahn, Jae-Whan;Han, Jae-Woong;Kim, Hoon
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.11 no.2
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    • pp.161-168
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    • 2018
  • In this study, IT based traceability system which is able to measure weight and moisture content of grain in the post-harvest process of intake, drying, storage and milling was developed in RPC(Rice processing complex). Measured information of weight, moisture content, yield, loss and quality was saved in the DB sever. Simultaneously, lot No. was generated and connecting to quality and traceability information. Also, automatic control system with MMI(Man Machine Interface) and yield and inventory control system(YICS) for grain was developed for the traceability system by applying the TCP/IP communication. In addition, simulation of system was performed for evaluation in RPC.

Effect of Application of Rice Bran Extract on Quality of Agaricus bisporus during Storage (쌀겨추출물을 적용한 양송이의 저장 중 품질 변화)

  • Park, Hye Jin;Kim, Gun-Hee
    • Horticultural Science & Technology
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    • v.32 no.6
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    • pp.834-844
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    • 2014
  • Postharvest browning of mushroom (Agaricus bisporus) reduces the shelf life of harvested mushrooms. Here, mushrooms were dipped in various solutions (distilled water; DW, 0.25% rice bran extract; RB, 0.1% ascorbic acid; AA, RB + AA) for 3 min. After air-drying at room temperature, the dipped mushrooms were packaged in a polypropylene (PP) films and stored at 4 or $15^{\circ}C$. The quality changes of mushrooms were measured in terms of color, gas composition, firmness, and sensory evaluation during storage. Rice bran extract was measured for total polyphenol content, total flavonoid content, DPPH, ABTS radical scavenging, chelating activity and PPO inhibition activity. No difference in firmness were found in the mushroom samples regardless of dipping solution or storage temperature. At both 4 and $15^{\circ}C$ storage temperatures, RB + AA solution-dipped samples showed the highest L value and lowest delta E value. During the storage period, sensory evaluation showed that overall acceptability of mushrooms treated with RB and RB + AA solution was higher than that of the untreated mushrooms. Total polyphenol and flavonoid contents of 0.25% rice bran extract were $36.42mg\;GAE{\cdot}g^{-1}$ and $4.85mg\;QE{\cdot}g^{-1}$, respectively. The DPPH and ABTS radical scavenging activity of 0.1% ascorbic acid was higher than that of 0.25% rice bran extract. The highest copper ($Cu^{2+}$) chelating activity was found in the 0.25% rice bran extract. The PPO inhibition activity of 0.1% ascorbic acid was higher than that of 0.25% rice bran extract. Our results suggest that 0.25% rice bran extract with 0.1% ascorbic acid is effective anti-browning agent for maintaining quality of Agaricus bisporus during storage.

Monitoring for Microbiological Quality of Rice Cakes Manufactured by Small-Scale Business in Korea (소규모 가공경영체 떡류의 생산과정에 따른 미생물학적 품질조사를 위한 모니터링)

  • Han, Sangha;Kim, Kyeongjun;Byun, Kye-Hwan;Kim, Duk-Hyun;Choi, Song-yi;Ha, Sang-do
    • Journal of Food Hygiene and Safety
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    • v.36 no.5
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    • pp.400-406
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    • 2021
  • The purpose of this study was to evaluate the microbial contamination level of Korean traditional rice cakes (Garaetteok, Injeolmi, Gyeongdan), as well as manufacturing environment of small-sized businesses in Korea. The contamination levels of total aerobic bacteria, coliforms, and Bacillus cereus in raw materials were 3.76-4.48, 2.21-4.14, and 1.02-1.15 log CFU/g respectively. On the other hand, Escherichia coli was not found. It has been found that the contamination level of total aerobic bacteria, coliforms, and B. cereus in the raw material decreased after the washing process, but it increased again during the soaking and grinding process. However, after the steaming stage, the contamination level increased again during the molding and cooling process, suggesting the need to take cautions in managing cooling water and molded rice cakes in the process. These results suggest that the safe management of cooling water and taking cautions in the drying process after steaming of rice cakes are necessary for controlling cross-contamination. No E. coli was detected during the manufacturing process involving all tested rice cakes. The microbial contamination level of manufacturing environment such as rice grinder and rice cake forming machine was high. Therefore, in terms of food safety strategy, it is necessary to consider introducing systematic cleansing and disinfection procedure to processing equipment and environment for the sake of reducing microbiological risks.

Changes of biological activities and nutrition contents by different extraction conditions in the mixtures of roasted edible mushrooms and grain additives for the development of mushroom tea (버섯차 개발을 위한 로스팅 식용버섯류와 곡물첨가물의 혼합비율에 따른 추출온도 및 시간별 생리활성 및 영양성분 변화)

  • An, Gi-Hong;Han, Jae-Gu;Kim, Ok-Tae;Cho, Jae-Han
    • Journal of Mushroom
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    • v.18 no.4
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    • pp.344-356
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    • 2020
  • This study aimed to investigate the biological activities and amino acid content in the mixtures of roasted edible mushrooms (Pleurotus ostreatus, and Lentinula edodes) and grain additives (oat and brown rice) obtained under different extraction conditions for the development of mushroom tea. The total amount of polyphenol and β-glucan in edible mushrooms was increased with the roasting treatment compared to that observed with the air-drying treatment. In addition, DPPH radical scavenging activity and the amount of all amino acid components, including glutamic acid (Glu), were higher in the oat extracts than those observed in the brown rice. The biological activities and nutrient content were examined based on extraction temperatures and thetime required to obtain the mixtures of edible mushrooms and grain additives. The extract of a 1:1 mixture of L. edodes + oat (LE+O) obtained at 100℃, 3 min showed high DPPH radical scavenging activity (33.5%), and the extract of 3:1 mixture of P. ostreatus + brown rice (PO+B) obtained at 100℃, 3 min showed high nitrite scavenging activity (49.9%). The total polyphenol content of the extract of 3:1 mixture of P. ostreatus + brown rice (PO+B) was the highest when obtained at 16.2 mg GAE/g and+ brown rice (PO+B) was the highest when obtained at 16.2 mg GAE/g and 70℃, 10 min. The essential amino acid content was higher in the 1:1 mixing ratio of P. ostreatus + oat (PO+O) and P. ostreatus + brown rice (PO+B) and 3:1 mixing ratio. L. edodes + oat (LE+O) and L. edodes + brown rice (LE+B) compared to that observed in other mixing ratios.

Simulation of Rice Drying in a Bin System with an Automatic Gas-Modulating Burner (연료 자동조절 버너를 갖춘 빈 시스템에서의 벼 건조에 관한 시뮬레이션)

  • Chung, J.H.;Verma, Lalit R.
    • Journal of Biosystems Engineering
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    • v.16 no.2
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    • pp.167-177
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    • 1991
  • 곡물 빈에서 벼 건조시 외기 온도에 따른 연료 자동 조절 및 배출공기의 재순환이 에너지 소비, 건조비용 및 건조 시간에 미치는 효과를 분석하기 위해 슬램 II(SLAM II : Simulation Language for Alternative Modeing II)를 이용한 시뮬레이션 모텔을 개발하였다. 따라서 약 64톤의 벼를 연료 자동조절 버너를 갖춘 곡물빈에서 열풍 건조할 때, 절약 가능한 에너지 양과 공기 재순환의 효과를 시뮬레이션을 통해 분석하였으며 이를 실제의 자료와 비교하여 이 모델을 검증하였다. 시뮬레이션에 의한 본 연구의 결과는 다음과 같다. 1. 배출공기를 재순환 시키지 않는 상태에서 자동 연료조절 버너를 사용할 경우 관행 버너를 이용한 빈 시스템에 비해, 루이지애나 주에서 8월에 25%의 에너지를 절약할 수 있으며 12월에는 8%의 에너지를 절약할 수 있다. 실제의 건조 실험에서는 8월에 약 30%의 에너지를 절감할 수 있었다. 2. 자동 연료조절 버너를 갖춘 빈 시스템에서 제습을 하지 않은 배출 공기의 재순환은 건조 에너지 소비량과 건조 시간을 증가시켰으며 연료 자동조절 장치의 에너지 절약 효과를 감소시켰다. 따라서 배출 공기를 재순환하여 에너지를 절감하고자 할 때에는 반드시 배출 공기를 제습시켜 습도를 재조절 해야만 했다. 또한 제습된 공기의 재순환 효과는 여름보다 겨울에 더 컸다. 3. 연료 자동조절 버너를 갖춘 빈 시스템에서 벼를 건조할 경우 루이지애나 주, 8월에 물벼의 톤당 건조 비용은 $2.13이었으며 관행 버너를 갖춘 시스템에서는 $2.69이었다. 실험에 의한 실제 건조비용은 자동화 시스템에서 $2.17이었고 관행 시스템에서는 $2.62이었다.

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