• 제목/요약/키워드: response surface operating methodology

검색결과 53건 처리시간 0.028초

광분해반응을 통한 MTBE 제거에 대한 통계적 최적화 연구 (The Study of Statistical Optimization of MTBE Removal by Photolysis(UV/H2O2))

  • 천석영;장순웅
    • 한국지반환경공학회 논문집
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    • 제12권9호
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    • pp.55-61
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    • 2011
  • 본 연구는 UV와 $H_2O_2$를 통한 광분해 반응기에서의 Methyl Tert Butyl Ether(MTBE) 제거에 대해 조사하였다. 이 공정은 일반적으로 UV의 존재 하에 수용액 상에 생성되는 OH 라디칼을 요구하며, 이 라디칼들은 MTBE 분자를 공격하여 최종적으로 파괴하거나 무해한 단순 화합물로 전환시킨다. 반응들은 조사강도, MTBE 초기농도와 $H_2O_2$/MTBE비의 독립변수를 수학적으로 표현하였고, 반응표면법(Response Surface Methodology; RSM)을 사용하여 모델화하였다. 이 실험들은 Box-Behnken Design(BBD)를 통한 15개의 실험을 포함하여 실시하였다. ANOVA의 회귀분석 항은 유의한 p-value(p<0.05)와 높은 결정계수($R^2$=94.60%)를 나타내어 2차 회귀모델의 예측이 적절한 것으로 나타났다. 그리고 반응에 대한 정준분석을 통해 예측된 Y에 대한 최적 반응과 최대반응의 예측된 능선을 통해 최적조건은 각각 조사강도인 $x_1$=25.75W, MTBE 초기농도의 $x_2$=7.69mg/L 와 $H_2O_2$/MTBE비인 $x_3$=11.04로 관찰되었다. 본 연구는 RSM이 MTBE 제거의 최대화와 운전조건의 최적화에 적용하기에 알맞은 것으로 나타났다.

계측기오차 보상을 위한 압축한계 설정에 관한 연구 (Research of Determining the Compressed Gauge Limit Compensating for Guage Error)

  • 이종성;고숭호
    • 산업기술연구
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    • 제22권B호
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    • pp.89-93
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    • 2002
  • When testing products before shipment to the customer, quality characteristics are measured to decide whether or not their values are between the specification limits. Unfortunately, this testing procedure can lead to incorrect decisions because of gauge error. That is, good products can erroneously be qualified as bad, and bad products as good, and this has consequences for producer's and consumer's risk. In cases of such as this, the compressed gauge limit can be used to achieve the desired product quality level dictated by the manufacturer or the customer. A compressed gauge limit is a limit set by the manufacturer on a test gauge that is tighter than the specification limit established by the customer. The compressed gauge limits should be set at levels to achieve the defect levels desired by the customer and simultaneously minimize the loss of good product that is rejected due to errors in the gauges. In this article, the models for determining the defect levels and the losses obtained by adding compressed gauge limits will be developed. A response surface model approach is utilized which allows an optimal operating condition to be generated relatively easily.

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Effective Thermal Inactivation of the Spores of Bacillus cereus Biofilms Using Microwave

  • Park, Hyong Seok;Yang, Jungwoo;Choi, Hee Jung;Kim, Kyoung Heon
    • Journal of Microbiology and Biotechnology
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    • 제27권7호
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    • pp.1209-1215
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    • 2017
  • Microwave sterilization was performed to inactivate the spores of biofilms of Bacillus cereus involved in foodborne illness. The sterilization conditions, such as the amount of water and the operating temperature and treatment time, were optimized using statistical analysis based on 15 runs of experimental results designed by the Box-Behnken method. Statistical analysis showed that the optimal conditions for the inactivation of B. cereus biofilms were 14 ml of water, $108^{\circ}C$ of temperature, and 15 min of treatment time. Interestingly, response surface plots showed that the amount of water is the most important factor for microwave sterilization under the present conditions. Complete inactivation by microwaves was achieved in 5 min, and the inactivation efficiency by microwave was obviously higher than that by conventional steam autoclave. Finally, confocal laser scanning microscopy images showed that the principal effect of microwave treatment was cell membrane disruption. Thus, this study can contribute to the development of a process to control food-associated pathogens.

충격 및 바운스 특성 향상을 위한 HEV-Relay의 설계 (Design of HEV-Relay to Improve Impact and Bounce Characteristics)

  • 고윤기;조상순;허훈;이상엽;박홍태;오일성
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.491-496
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    • 2008
  • A HEV-relay plays a significant role as a mechanical switch which determines the operation of a gasoline engine or an electric motor in a hybrid electric vehicle (HEV). The HEV-relay has critical two problems in the operating process. First, the unstable current can occur in the operating process of the HEV-relay due to the severe bounce between moving and fixed electrode. Second, noises occur due to impact between electrodes in HEV-relay. In this research, spring properties such as stiffness and initial compression force, and electrode shape are designed to reduce the bounce time and noises caused by impact between moving and fixed electrode. The operating process of HEV-relay is simulated using LS-DYNA3D as explicit finite element code. The optimum spring properties are determined using the response surface method (RSM) as the design methodology, and the electrode shape is newly designed through the modifying the stiffness of moving and fixed electrode.

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Ultra- and Nano-Filtration Process Optimization of Isoflavones and Oligosaccharides from Sunmul

  • Kim, Woo-Jung;Kim, Hak-Hyun;Yoo, Sang-Ho
    • Food Science and Biotechnology
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    • 제14권3호
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    • pp.380-386
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    • 2005
  • Optimal conditions of ultrafiltration (UF) and nanofiltration (NF) were investigated for separation and concentration of isoflavones and oligosaccharides from Sunmul. Levels of COD, BOD, and suspended solids (SS) in UF and NF permeates were also determined to evaluate effectiveness of these processes for reducing water pollution. Optimal UF operation conditions to achieve minimal fouling and maximal flux were $33-34^{\circ}C$ operating temperature and 2.3-2.4 bar trans-membrane pressure. Recovery yields of isoflavones and oligosaccharides in UF retentate were 11.49-28.16% and 12.77-27.57%, respectively. Increase in volumetric concentration factor (VCF) resulted in more functional compounds of isoflavones and oligosaccharides passing through UF membrane. Total isoflavone and oligosaccharide yields decreased by 3% as VCF increased from 6.0 to 8.0 and from 8.0 to 10.0, while decreased significantly by 10% as VCF decreased from 4.0 to 6.0. Optimal NF operating conditions were 192-195 psig operating pressure at $30-33^{\circ}C$. Total yields of isoflavones and oligosaccharides significantly decreased at VCF 8.0, whereas did not decrease up to VCF 6.0 during NF operation. Therefore, VCF 6.0 was recommended for economical process. COD and BOD decreased by more than 98% after NF process, and SS were not detected after UF process. These results indicated sequential filtration process was useful for separation of isoflavones and oligosaccharides from Sunmul and for reducing water contaminants.

유기성 폐기물의 산발효 최적화를 위한 통계학적 분석 방안의 적용 (Application of Statistical Analysis for Optimization of Organic Wastes Acidogenesis)

  • 정엠마;김현우;남주연;오세은;홍승모;신항식
    • 대한환경공학회지
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    • 제30권8호
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    • pp.781-788
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    • 2008
  • 본 연구는 실험계획법과 통계학적 분석을 이용하여 세가지 유기성 폐기물(축산폐수, 하수슬러지, 음식물쓰레기)의 혼합 산발효를 위한 최적 운전 조건을 구하였다. 먼저, 세가지 기질의 최적 혼합비 도출을 위해 15회의 회분식 실험을 진행하였고, 획득한 실험 값의 통계학적 분석 결과 도출된 최적 혼합비는 chemical oxygen demand(COD) 기준으로 축산폐수, 하수슬러지, 음식물쓰레기 순으로 0.4 : 1.0 : 1.1로 나타났다. 도출된 최적 혼합비율로 준비된 기질을 대상으로 산발효 연속 운전 최적화를 수행하였다. 중요 운전 인자로서 hydraulic retention time(HRT)과 기질 농도를 설정하고, 실험계획법의 일종인 반응표면법(Response surface methodology, RSM)을 적용하였다. 3단계의 실험 계획에 의거한 연속 운전 결과, total volatile fatty acids(TVFA) 생성을 극대화 할 수 있는 최적 운전 조건은 HRT 2일, 기질 농도 29,237 mg COD/L로 밝혀졌고, 제시된 2차 경험적 모델식을 통해 최적 운전 조건에서 73%의 TVFA 증가율을 예상할 수 있었다. 도출된 모델식의 정확도 검증을 위한 실험 결과, 약 4%의 상대오차를 나타내 반응표면법을 비롯한 실험계획법과 통계학적 분석 방안이 성상 변화가 큰 실 폐기물의 최적화에도 효과적으로 적용될 수 있는 것으로 나타났다.

단계적 실험 설계와 다차원 디자인 스페이스 분석 기술을 통한 초저온 SAW 공정의 최적 용접 파라미터 설계 (Optimal Parameter Design for a Cryogenic Submerged Arc Welding(SAW) Process by Utilizing Stepwise Experimental Design and Multi-dimensional Design Space Analysis)

  • 이현정;김영천;신상문
    • 품질경영학회지
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    • 제48권1호
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    • pp.51-68
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    • 2020
  • Purpose: The primary objective of this research is to develop the optimal operating conditions as well as their associated design spaces for a Cryogenic Submerged Arc Welding(SAW) process by improving its quality and productivity simultaneously. Methods: In order to investigate functional relationships among quality characteristics and their associated control factors of an SAW process, a stepwise design of experiment(DoE) method is proposed in this paper. Based on the DoE results, not only a multi-dimensional design space but also a safe operating space and normal acceptable range(NAR) by integrating statistical confidence intervals were demonstrated. In addition, the optimal operating conditions within the proposed NAR can be obtained by a robust optimal design method. Results: This study provides a customized stepwise DoE method (i.e., a sequential set of DoE such as a factorial design and a central composite design) for Cryogenic SAW process and its statistical analysis results. DoE results can then provide both the main and interaction effects of input control factors and the functional relationships between the input factors and their associated output responses. Maximizing both the product quality with high impact strength and the productivity with minimum processing times simultaneously in a case study, we proposed a design space which can provide both acceptable productivity and quality levels and NARs of input control factors. In order to confirm the optimal factor settings and the proposed NARs, validation experiments were performed. Conclusion: This research may provide significant contributions and applications to many SAW problems by preparing a standardization of the functional relationship between the input factors and their associated output response. Moreover, the proposed design space based on DoE and NAR methods can simultaneously consider a number of quality characteristics including tradeoff between productivity and quality levels.

수성이상계 에탄올 추출발효 조건의 최적화에 관한 연구 (Optimization of Conditions for Extractive Ethanol Fermentation in an Aqueous Two Phase System)

  • 김진한;허병기;목영일
    • 한국미생물·생명공학회지
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    • 제22권5호
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    • pp.531-537
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    • 1994
  • This study was undertaken with objective of optimizing the conditions of fermentation in an aqueous two-phase system which is composed of polyethylene glycol (PEG) 20000 and crude dextran (Dx). The data were obtained and analyzed using the Box-Wilson's experimental design protocol and the response surface methodology. To reach this end a multilinear polynomial regres- sion model was developed, which can be utilized for the purpose of optimizing the extractive fermentation. Optimum conditions for batch fermentation with aqueous two phase system were found to be at 4.2~5.4% PEG/3.2~4.2% Dx range. The composition of the center was 4.8% PEG/ 3.6% Dx. Optimum operating conditions for initial sugar concentration and fermentation time were approximately 160 g/l, and 21~22 hr, respectively. Fermentation in the aqueous two phase system composed of 5% PEG/4% Dx showed increase of 23% in ethanol concentration, of 9.5% in ethanol yield, and of 19% in ethanol productivity as compared to the case of fermentation of neat Jerusalem artichoke juice.

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Optimization of operating parameters to remove and recover crude oil from contaminated soil using subcritical water extraction process

  • Taki, Golam;Islam, Mohammad Nazrul;Park, Seong-Jae;Park, Jeong-Hun
    • Environmental Engineering Research
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    • 제23권2호
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    • pp.175-180
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    • 2018
  • Box-Behnken Design (BBD) under response surface methodology (RSM) was implemented to optimization the operating parameters and assess the removal and recovery efficiencies of crude oil from contaminated soil using subcritical water extraction. The effects of temperature, extraction time and water flow rate were explored, and the results indicate that temperature has a great impact on crude oil removal and recovery. The correlation coefficients for oil removal ($R^2=0.74$) and recovery ($R^2=0.98$) suggest that the proposed quadratic model is useful. When setting the target removal and recovery (>99%), BBD-RSM determined the optimum condition to be a temperature of $250^{\circ}C$, extraction time of 120 min, and water flow rate of 1 mL/min. An experiment was carried out to confirm the results, with removal and recovery efficiencies of 99.69% and 87.33%, respectively. This result indicates that BBD is a suitable method to optimize the process variables for crude oil removal and recovery from contaminated soil.

가압형 마이크로웨이브 추출장치를 이용한 가용성 인삼성분의 추출조건 최적화 (Optimization of Extraction Conditions for Soluble Ginseng Components Using Microwave Extraction System under Pressure)

  • 권중호;이새봄;이기동
    • 한국식품영양과학회지
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    • 제28권2호
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    • pp.409-416
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    • 1999
  • Microwave extraction system equipped with closed vessels was applied to confirm its capability of extracting ginseng solubles including saponin, which was monitored to optimize extraction con ditions by response surface methodology. Total yield increased with the decrease in particles size and more extraction steps. Soluble components were completely extracted by operating the system within 6 min per one step, which should be repeated by 3 or 4 times. Optimized conditions for maxi mum extraction of response variables(total yield, crude saponin) were 40~50% of ethanol concentration, about 140oC of extraction temperature, and within 6 min of the extraction time. The extraction effi ciency of total yield was dependent on the decrease of ethanol concentration, while crude saponin content was favored on the higher degree of ethanol concentration. According to the temperature guideline, below 90oC of extraction temperature, the optimal ranges of extraction conditions were predicted as 30~50% of ethanol concentration and 2.5~6.5 min of extraction time. Estimated values of total yield and crude saponin were in good agreement with experimental values.

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