• 제목/요약/키워드: resin droplet

검색결과 25건 처리시간 0.029초

UV 나노임프린트 공정에서의 수지 액적 증발 거동 분석 (Analysis of the Evaporation Behavior of Resin Droplets in UV-Nanoimprint Process)

  • 최두순;김기돈
    • 소성∙가공
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    • 제18권3호
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    • pp.268-273
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    • 2009
  • Ultraviolet nanoimprint lithography (UV-NIL), which is performed at a low pressure and at room temperature, is known as a low cost method for the fabrication of nano-scale patterns. In the patterning process, maintaining the uniformity of the residual layer is critical as the pattern transfer of features to the substrate must include the timed etch of the residual layer prior to the etching of the transfer layer. In pursuit of a thin and uniform residual layer thickness, the initial volume and the position of each droplet both need to be optimized. However, the monomer mixtures of resin had a tendency to evaporate. The evaporation rate depends on not only time, but also the initial volume of the monomer droplet. In order to decide the initial volume of each droplet, the accurate prediction of evaporation behavior is required. In this study, the theoretical model of the evaporation behavior of resin droplets was developed and compared with the available experimental data in the literature. It is confirmed that the evaporation rate of a droplet is not proportional to the area of its free surface, but to the length of its contact line. Finally, the parameter of the developed theoretical model was calculated by curve fitting to decide the initial volume of resin droplets.

계면확산에 의한 Poly(hydroxy ether) 코팅된 탄소섬유의 계면접착력 변화 연구 (Effect of Diffusion on the Interfacial Adhesion of Poly(hydroxy ether) Coated Caron Fibers)

  • 강현민;윤태호
    • Composites Research
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    • 제12권6호
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    • pp.15-21
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    • 1999
  • 비닐에스테르 수지와 탄소섬유의 계면접착력 향상을 위하여 탄소섬유에 물에 분산된 carboxy modified poly(hydroxy ether) (C-PHE)와 수용성 고분자인 poly(hydroxy ether ethanol amine) (PHEA) 및 비수용성인 poly(hydroxy ether) (PHE) 로 코팅하였다. 고분자로 코팅된 탄소섬유와 수지의 계면전단강도는 micro-droplet 시편을 제조하여 측정하였으며,각 시료마다 30개 이상의 시편을 사용하였다. 접착기구 규명을 위하여 코팅재로 사용된 고분자와 비닐에스테르 수지와 계면에서 확산현상을 고찰하였으며, 접착성 시험 후 탄소섬유의 표면을 SEM을 이용하여 분석하였다. PHE와 C-PHE코팅으로 탄소섬유의 계면전단강도가 크게 증가하였으며, 이는 이들 고분자의 비닐에스테르에 대한 우수한 용해도(solubility)때문으로 보여진다. 하지만 용해도가 낮은 PHEA코팅은 접착력 향상에 효과가 없었다.

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탄소섬유 사이징에 따른 에폭시 수지 유동 특성에 관한 연구 (Study on the Flow Characteristics of the Epoxy Resin w.r.t. Sizing Materials of Carbon Fibers)

  • 임수현;온승윤;김성수
    • Composites Research
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    • 제31권6호
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    • pp.379-384
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    • 2018
  • 본 연구에서는 동일한 표면 형태를 가지는 탄소섬유에 다양한 사이징제를 처리함에 따라 발생하는 에폭 시 수지의 유동 특성 변화를 분석하였다. 동적 접촉각(DCA) 측정을 통해 단일 탄소섬유의 젖음성(Wettability)을 측정하였다. DCA 측정 결과와 함침 특성 간의 연관성을 살피기 위해 Wicking test와 VARTM test를 수행하였다. 추가적으로, 탄소섬유의 표면 에너지 등 다양한 표면 특성을 분석하였으며 Micro-droplet test를 통해 수지와 탄소섬유계면의 계면전단강도를 측정하였다. 이러한 실험 결과를 기반으로, 함침 속도의 증대를 위해서는 탄소섬유의 사이징제가 적정 수준의 표면 에너지를 가져야 하며, 사이징제의 화학적 조성을 조정하여 에폭시 수지의 유동 특성과 계면전단강도가 모두 개선 가능함을 확인하였다.

계면확산에 의한 고분자 코팅된 탄소섬유의 계면접착력 변화 연구 (Effect of Diffusion on the Adhesion Behavior of Polymer Coated Carbon Fibers with Vinyl Ester Resins)

  • T. H. Yoon;H. M. Kang
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 1999년도 추계학술발표대회 논문집
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    • pp.32-35
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    • 1999
  • Poly(arylene ether phosphin oxide) (PEPO), Udel$^{\circledR}$ P-1700, Ultem$^{\circledR}$ 1000. poly(hydroxy ether) (PHE), carboxy modified poly(hydroxy ether)(C-PHE) and poly(hydroxy ether ethanol amine) (PHEA) were utilized for a coating of carbon fibers. Interfacial shear strength(IFSS) of polymers to carbon fibers was also evaluated in order to understand the adhesion mechanism. IFSS was measured via micro-droplet tests, and failure surfaces were analyzed by SEM. Diffusion between polymer and vinyl ester resin was investigated as a function of styrene content; 33. 40 or 50wt.% and the solubility parameters of polymers were calculated. The results were correlated to the interfacial shear strength. The highly enhanced interfacial shear strength (IFSS) was obtained with PEPO coating, and marginally improved IFSS with PHE, Udel$^{\circledR}$ and C-PHE coatings, but no improvement with PHEA and Ultem$^{\circledR}$ coatings.

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페놀수지의 C.T.I에 미치는 영향 (Influence of the C.T.I of phenolic resin)

  • 이보호;박동화;정인성
    • E2M - 전기 전자와 첨단 소재
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    • 제1권1호
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    • pp.70-77
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    • 1988
  • This paper describes the influence of the electrode materials, moisture content, electrolyte density, temperature, surface state, ion absorbent on the C.T.I of phenolic resin by the I.E,C, 112 method. C.T.I are increased for electrode materials with low hydrogen overvoltage and high soluble point. Increusing moisture content of samples increased by logarithmical on the droplet number to tracking breakdown. Increasing electrolyte temperature region above 70-80(.deg.C) decreased hydrogen over-voltage, following the density changes are decreased by C.T.I=1/aD$^{2}$-bD+C.

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Elementwise Patterned Stamp와 부가압력을 이용한 UV 나노임프린트 리소그래피 (UV Nanoimprint Lithography using an Elementwise Patterned Stamp and Pressurized Air)

  • 손현기;정준호;심영석;김기돈;이응숙
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.672-675
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    • 2005
  • To imprint 70-nm wide line-patterns, we used a newly developed ultraviolet nanoimprint lithography (UV-NIL) process in which an elementwise patterned stamp (EPS), a large-area stamp, and pressurized air are used to imprint a wafer in a single step. For a single-step UV-NIL of a 4' wafer, we fabricated two identical $5'\times5'\times0.09'(W{\times}L{\times}H)$ quartz EPSs, except that one is with nanopatterns and the other without nanopatterns. Both of them consist of 16 small-area stamps, called elements, each of which is $10\;mm\;\times\;10\;mm$. UV-curable low-viscosity resin droplets were dispensed directly on each element of the EPSs. The volume and viscosity of each droplet are 3.7 nl and 7 cps. Droplets were dispensed in such a way that no air entrapment between elements and wafer occurs. When the droplets were fully pressed between ESP and wafer, some incompletely filled elements were observed because of the topology mismatch between EPS and wafer. To complete those incomplete fillings, pressurized air of 2 bar was applied to the bottom of the wafer for 2 min. Experimental results have shown that nanopatterns of the EPS were successfully transferred to the resin layer on the wafer.

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트래킹에 의해 열화된 페놀수지의 탄화 특성 (Carbonization Characteristics of Phenolic Resin Deteriorated by Tracking)

  • 송길목;최충석;노영수;곽희로
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제53권1호
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    • pp.1-7
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    • 2004
  • This paper describes the carbonization characteristics of a phenolic resin deteriorated by tracking under the environment of a fire. In the experiment, a liquids droplet of 1[%] NaCl was dripped on the phenolic resin to cause a tracking with 110[V], 220[V] voltages applied. It can be addressed from the experimental results that when an insulator is carbonized by an external fire, its structure is amorphous. If an insulator is carbonized by electrical cause, on the other hand, its structure would be crystalline. In order to observe the surface change of the phenolic resin, the tracking process was analyzed by using SEM. In the case that the materials are carbonized under heat or fire, the exothermic peak appears around 500[$^{\circ}C$]. This is one of the important factors to determine the cause of fires. As a result of DTA, the exothermic peaks of an untreated sample showed at 333.4[$^{\circ}C$], 495.7[$^{\circ}C$] but those of a sample deteriorated by tracking appeared at 430.6[$^{\circ}C$], 457.6[$^{\circ}C$] in a voltage of 110[V], and at 456.2[$^{\circ}C$], 619.7[$^{\circ}C$] in a voltage of 220[V]. It is possible, therefore, to distinguish a virgin sample from carbonized samples(graphite) by the exothermic peak.

유리섬유직물에 대한 수지의 젖음성 평가 (Wettability Evaluation of Resin on the Glass Fabric)

  • 한승욱;최낙삼;이민수;안흥근
    • Composites Research
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    • 제24권2호
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    • pp.30-37
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    • 2011
  • 에폭시 수지와 유리섬유직물 간의 젖음성을 분석하였다. 에폭시 수지와 산무수물 경화제의 혼합비는 당량비 1:0.5, 1:1, 1:1.2로 하였고, 촉매는 혼합된 수지의 0.lwt%로 첨가하였다. DSC 경화거동분석 결과 이 혼합 수지는 상온에서 함침이 가능하였다. 혼합 수지에 대해 유리평판에 놓여진 유리섬유직물 위에 수지 한 액적(방울)을 투하 후 시간에 따른 접촉각 변화를 측정하였다, 또한, 일정량의 에폭시 수지 액적을 투하시켜 시간에 따른 젖음면적 변화를 측정하였다, 접촉각, 액적높이, 순수 젖음면적, 젖음계수를 측정함으로써 유리섬유직물에 대한 에폭시 수지의 젖음성을 비교 평가하였다. 그 결과 당량비 1:1.2에서 유리섬유직물에 대한 젖음성이 가장 우수하였다.

복셀 차감법에 의한 나노 복화공정 정밀화 (Development of Contour Offset Algorithm(COA) in nRP Process for Fabricating Nano-precision Features)

  • 임태우;박상후;양동열;이신욱;공홍진
    • 한국정밀공학회지
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    • 제21권6호
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    • pp.160-166
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    • 2004
  • In this study, a new algorithm, named as Contour Offset Algorithm(COA) is developed to fabricate precise features or patterns in the range of several micrometers by nano replication printing(nRP) process. In the nRP process, a femto-second laser is scanned on a photosensitive monomer resin in order to induce polymerization of the liquid monomer according to a voxel matrix which is transformed from the bitmap format file. After polymerization, a droplet of ethanol is dropped to remove the unnecessary remaining liquid resin and then only the polymerized figures with nano-scaled precision are remaining on the glass plate. To obtain more precise replicated features, the contour lines in voxel matrix should be modified considering a voxel size. In this study, the efficiency of the proposed method is shown through two examples in view of accuracy.

복셀 메트릭스 스캐닝법에 의한 나노 복화(複畵)공정 재발 (Development of a Nano Replication Printing(nRP) Process using a Voxel Matrix Scanning Scheme)

  • 박상후;임태우;양동열;이신욱;공홍진
    • 한국정밀공학회지
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    • 제21권2호
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    • pp.210-217
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    • 2004
  • In this study, a new process, named as nano replication printing(nRP) process, is developed for printing any figure in the range of several micrometers by using voxel matrix scanning scheme. In this newly developed process, a femto-second laser is scanned on a photosensitive monomer resin in order to induce polymerization of the liquid resin according to a voxel matrix which is transformed from bitmap format file. After the polymerization, a droplet of ethanol is dropt to remove the unnecessary remaining liquid resin and then the polymerized figures with nano-scaled precision are only remaining on the glass plate. By the nRP process, any figure file of bitmap format could be reproduced as nano-scaled precision replication in the range of several micrometers. Also, nano/micro-scaled patterns for an extremely wide range of applications would become a technologically feasible reality. Some of figures with nano-scaled precision were printed in scaled replication as examples to prove the usefulness of this study.