• Title/Summary/Keyword: resin composites

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Radial Flow Advance in Multi-layered Preforms (다층 프리폼에서의 방사형 유동진행)

  • Shin K.S.;Song Y.S.;Youn J.R.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.155-158
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    • 2004
  • In resin transfer molding, the preform similar to product shape is placed into a mold cavity. Rapid flow front without void formation is important for the composites processing. Multi-layered preform of sandwich is selected. Experiments is carried out using redial flow. An analytical modeling is performed and compared with experimental results. Accurate prediction of flow advance in the preform is of use for reducing the time consumption in the process and enhancing product properties of the final part.

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CRYOGENIC AND ELEVATED TEMPERATURE CYCLING OF CARBON/POLYMER COMPOSITES (탄소/고분자 복합재료의 극저온-고온 싸이클링)

  • Yeh, Byung-Hahn;Won, Yong-Gu
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.38-42
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    • 2002
  • An apparatus was developed to repetitively apply a $-196^{\circ}C$ thermal load to coupon-sized mechanical test specimens. Using this device, IM7/5250-4 (carbon / bismaleimide) cross-ply and quasi-isotropic laminates were submerged in liquid nitrogen ($LN_2$) 400 times. Ply-by-ply micro-crack density, laminate modulus, and laminate strength were measured as a function of thermal cycles. Quasi-isotropic samples of IM7/977-3 (carbon / epoxy) composite were also manually cycled between liquid nitrogen and an oven set at $120^{\circ}C$ for 130 cycles to determine whether including elevated temperature in the thermal cycle significantly altered the degree or location of micro-cracking. In response to thermal cycling, both materials micro-cracked extensively in the surface plies fellowed by sparse cracking of the inner plies. The tensile modulus of the IM7/5250-4 specimens was unaffected by thermal cycling, but the tensile strength of two of the lay-ups decreased by as much as 8.5%.

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Prediction of Permeability for Multi-axial Braided Preform by Using CVFEM (검사체적 유한요소법을 이용한 다축 브레이드 프리폼의 투과율 계수 예측)

  • Y. S. Song;K. Chung;T. J. Kang;J. R. Youn
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.68-70
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    • 2002
  • Prediction of 3-D permeability tensor for multi-axial preform is critical to model and design the manufacturing process of composites by considering resin flow through the multi-axial fiber structure. In this study, the in-plane and transverse permeabilities for braided preform are predicted numerically. The flow analyses are calculated by using 3-D CVFEM(control volume finite element method) for macro-unit cells. To avoid checker-board pressure field and improve the efficiency of numerical computation, a new interpolation function for velocity is proposed on the basis of analytic solutions. Permeability of a braided preform is measured through unidirectional flow experiment and compared with the permeability calculated numerically. Unlike other studies, the current study is based on more realistic unit cell and prediction of permeability is improved.

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Stress Intensity Factors of Center Cracked Laminated Composites under Uniaxial Tension (단순인장을 받는 복합 적층재 중앙균열의 응력확대계수)

  • 김성호;오재협;옹장우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.5
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    • pp.1611-1619
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    • 1991
  • 본 연구에서는 Hilton과 Sih의 경우를 확장 적용하여 Fig. 1(b)와 같이 탄성 층 내부에 존재하는 중앙균열선단의 응력확대계수 산출을 위하여 균열부위를 제외하고 는 섬유층과 레진층이 완전히 접착되었다고 가정한 모델을 다음과 같이 설정하였다. 중앙균열을 내재하고 있는 복합재료의 역학적 거동을 해석하기 위하여, 접착레진을 주 로하는 층(resin rich layer)을 중심으로 하여 상하 각1개의 섬유 (fiber)층과 균질한 특성을 갖는 복합재료의 층으로 단순화 하였으며, 이러한 단순화는 적층재에서의 균열 주위의 국부응력을 해석하기 위한 것으로서 복합재료는 레진층이나 섬유층에 비하여 매우 두꺼우므로 반무한체로 이상화 하였다. 선형탄성 이론에 의하여 혼합 경계조건 문제(mixed boundary value problem)로 부터 제2종 Fredholm적분방정식(fredholm int- egral equation of a second kind)을 유도하였으며 수치해석적인 방법에 의하여 응력 확대계수를 구하였다.

CRYOGENIC AND ELEVATED TEMPERATURE CYCLING OF CARBON / POLYMER COMPOSITES FOR RESUABLE LAUNCH VEHICLE CRYOGENIC TANKS (왕복선 연료탱크 적용을 위한 탄소/고분자 복합재료의 극저온-고온 싸이클링)

  • 예병한;원용구
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.05a
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    • pp.151-155
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    • 2003
  • An apparatus was developed to repetitively apply a -196 $^{\circ}C$ thermal load to coupon-sized mechanical test specimens. Using this device, IM7/5250-4 (carbon / bismaleimide) cross-ply and quasi-isotropic laminates were submerged in liquid nitrogen (L$N_2$) 400 times. Ply-by-Ply micro-crack density, laminate modulus, and laminate strength were measured as a function of thermal cycles. Quasi-isotropic samples of IM7/977-3 (carbon / epoxy) composite were also manually cycled between liquid nitrogen and an oven set at 120 $^{\circ}C$ for 130 cycles to determine whether including elevated temperature in the thermal cycle significantly altered the degree or location of micro-cracking. In response to thermal cycling, both materials micro-cracked extensively in the surface plies followed by sparse cracking of the inner plies. The tensile modulus of the IM7/5250-4 specimens was unaffected by thermal cycling, but the tensile strength of two of the lay-ups decreased by as much as 8.5 %.

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Characterization for Blend of Siloxane Prepolymer onto Epoxy Resin (Siloxane Prepolymer의 에폭시수지 블렌드 특성)

  • Kim, Kong-Soo;Park, Jun-Ha;Shin, Jae-Sup;Kim, Yeong-Jun
    • Elastomers and Composites
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    • v.32 no.3
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    • pp.179-185
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    • 1997
  • In solution and melting state, SiOD prepolymer was prepared by cured excess DDM with epoxy-terminated siloxane oligomers to control phase separation when DGEBA was blended with PDMS. DGEBA/SiOD prepolymer was also cured at $150^{\circ}C$ for 3hrs. Mechanical and thermal properties of the cured prepolymer specimen were investigated. DGEBA/SiOD60 specimen blended SiOD prepolymer had the best flexural strength, modulus and impact strength. To show crack-formation procedure to morphology, DGEBA/DDM neat specimen was flowed homogeneously in direction of crack energy, whereas DGEBA/SiOD$(30{\sim}60)$ specimen showed heterogeneously dispersed particles and scattered domain of crack energy, but DGEBA/SiOT specimen showed homogeneous phase.

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A study on characteristic adgesive condition at microscopic interfaces and notch shape strength of GFRP composites laminates under low-hot-wet environment (저온.고온고습 환경시험에 의한 GFRP의 미시계면 접착상태 및 노치형상강도 특성에 관한 연구)

  • 김옥만;박귀성;한길영;이동기;김이곤
    • Journal of Ocean Engineering and Technology
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    • v.10 no.4
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    • pp.58-66
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    • 1996
  • The purpose of this investigation is to estimate the strength with the variations of the notch shape and the adgesive condition at the fiber/matrix micro interface of E-glass/PP laminates. To promote the degradation of the adhesive condition at the fiber/matrix micro interface without matrix dissolution loss, low-, hot-wet and spiking tests were carried out. The absorpotion properties and the tensile properties were compared accrding to the fiber orientation and the content. The results show that, firstly, saturated moisture absorption was reached at 5cycles and their absorptions of RD-40, UD-42 and UD-50 are 0.68%, 0.63%, 0.60%, respectively. Secondly, all the specimens investigated were mostly degraded at 5cycle, whereas UD-50 having ellipse shaped notch the least decrement of strength.

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Densification of 4D Carbon Fiber Performs with Mesophase Pitch as Matrix-Precursor

  • Joo, Hyeok-Jong;Lee, Jae-Won
    • Carbon letters
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    • v.6 no.3
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    • pp.173-180
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    • 2005
  • In this study, AR (aromatic resin) pitch was employed as the matrix-precursor for carbon/carbon composite because it exhibits much higher coke yield than coal tar pitch. As a result, a fabrication process of carbon/carbon composites can be shortened. It has been known that the pitches may cause swolling problem during the carbonization process. In order to restrain the swelling occurrence, a small quantity of carbon black was added to the AR pitch. Due to addition of carbon black the swelling was decreased largely and the perform can be infiltrated with the AR pitch. The densification efficiency of the performs was compared with various matrix-precursors. The coke yield of matrixprecursors, the morphology and the degree of graphitization of carbon matrix were analyzed.

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Shear bond strength between old composite and newly additioned composite.

  • Choi, Soo-Young;Oh, Won-Mann;Hwang, In-Nam
    • Proceedings of the KACD Conference
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    • 2001.11a
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    • pp.590.1-590
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    • 2001
  • This study evaluated the effect of time before addition and surface treatment on the shear bond strength between new and old(direct and indirect) composites. One hundred specimens of Charisma(Heraeus Kulzer, Germany) and thirty-five of Artglass(Heraeus Kulzer, Germany) were prepared in cavities($10mm{\times}5mm$) in acrylic resin molds. Charisma specimens were stored for 5min., 1hr., 24hrs., and 1 week in $37^{\circ}C$ distilled water and Artglass specimens were stored for 1 week in $37^{\circ}C$ distilled water.(omitted)

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Moldability of graphite composite bipolar plate for PEM fuel cell (PEM 연료전지 분리판용 흑연입자 복합재의 성형성 평가)

  • Lee H.S.;Kim S.G.;Kim H.S.;Ahn S.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.89-90
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    • 2006
  • The bipolar plate is a major component of the PEM fuel cell stack, which takes a large portion of stack cost. In this study, as alternative materials fur bipolar plate of PEM fuel cells, graphite composites were fabricated by compression molding. Graphite particles mixed with epoxy resin were used as the main substance to provide electric conductivity. Flow channels were fabricated by compression molding, and design of experiments (DOE) was applied to the tests to evaluate moldability. Results showed that land width and channel depth were two significant factors for moldability, and channel width had little influence on the moldability.

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