• Title/Summary/Keyword: resin composites

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Optimal design of Natural Fiber Composite Structure for Automobile

  • Lee, Haseung;Kong, Changduk;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.3 no.1
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    • pp.21-24
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    • 2016
  • In this study, a optimal design on the hood automotive using eco-friendly natural fiber composites is performed. The hood of an automobile is determined by dividing the Inner panel shape through optimization phase to outer panel and inner panel. It was performed to optimize the size of the thickness of the inner panel and the outer panel by applying a flax/epoxy composite materials. The optimized shape was evaluated for weight-lightening, stability and the pedestrian collision safety. Through the resin flow analysis are confirmed to molding possibility judgment of product.

Evaluation of mechnical preoperties of vibration damping steel sheets and their application to automobile engine oil pan (제진강판의 기계적 특성평가와 자동차오일팬으로의 적용)

  • 정재환;민병두;하용철
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.06a
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    • pp.99-118
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    • 1994
  • In recent years reduction in noise and vibration in automobile has been strongly required not only from the standpoint of environmental regulations but also for raising the commercial value and ride comfort. Vibration damping steel sheets, which are composites made by sandwitching a visco-elastic resin layer between two steel sheets, have been developed as effective noise-abating materials and have found a growth of use in automobile industries. Vibration damping steel sheets for commercial use must be excellent in vibration damping property, press formability and spot weldability, but are inferior to ordinary steel sheets. In this study, the mechanical properties of vibration damping steel are evaluated, and press formability is analysed on the basis of those properties and shear bonding strength. The development of engine oil pan using damping steel sheets are also reported, focusing on serious problems in oil pan drawing.

Mechanical Properties of Polyurethane Foam Prepared from Prepolymer with Resin Premix (Prepolymer와 Resin Premix로 부터 제조된 Polyurethane Foam의 기계적 성질)

  • Kim, Tae Sung;Park, Chan Young
    • Elastomers and Composites
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    • v.48 no.3
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    • pp.241-248
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    • 2013
  • Polyester type polyurethane foam has low hydrolysis resistance. It was overcome with addition of acrylic polyol by quasi prepolymer method. Tensile strength and hardness of polyurethane foam contained acrylic polyol was increased with increasing of acrylic polyol contents. But split tear strength and tear strength was slightly changed. Hydrolysis resistance of polyurethane foam was measured by loss % of tensile strength. It was improved with increasing of acrylic polyol contents from 25.5g to 102g.

Dielectric Properties of Epoxy/Organically Modified Layered Silicate Nanocomposites (에폭시/유기적으로 변경된 층상실리케이트가 충진 된 나노콤포지트의 유전특성)

  • Park, Jae-Jun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.21 no.2
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    • pp.188-193
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    • 2008
  • Epoxy/Organically Modified Layered Silicate Nanocomposites were prepared by dispersing synthetic layered silicate modified with alkyl ammonium ions. In the dispersing process, the organically modified layered silicate were mixed in epoxy resin with shearing, and aggregation of the silicate were removed by centrifugal separation after mixing epoxy resin and silicates. Micrographs taken by transmission electron microscopy(TEM) indicate that the nanocomposites have a mixed morphology including both parallel silicate layers and exfoliated silicate layers area, As the thermal properties, the glass transition temperature of the nanocomposites was shifted to a higher temperature($+6^{\circ}C$)than pure epoxy. Furthermore, dispersion of OMLS will prevented relative permittivity from increasing at a high temperature above the glass transition temperature.

Evaluation Techniques of Mechanical Properties for Composite Carbody of Tilting Train (틸팅차량용 복합재 차체소재의 기계적 특성 평가 기술)

  • Lee Eun Dong;Yoon Sung Ho;Shin Kwang Bok;Jeong Jong Cheol
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.51-54
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    • 2004
  • Testing methods for mechanical properties of the advanced composites were introduced. The mechanical properties, such as tensile properties, compressive properties, in-plane shear properties, flexural properties, and interlaminar shear properties, were evaluated along the warp and the fill directions. The CF3327 of the carbon fabric, the HG1581 of the glass fabric, and the HK285 of the aramid fabric were considered as reinforcements. Epoxy and phenolic resin were used as resin. The experimental results obtained in this study would be applicable in the design and structural analysis for the manufacture of the carbody of the tilting train.

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Development of Phenolic SMC for The Rail (철도차량 및 지하철 불연 내장재 페놀 SMC 개발)

  • Kim Young-keun;Shin Dong-hyok;Kim Young-min;Park Joung-wuk;Min Jae-Jun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.55-58
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    • 2004
  • Phenolin resin, prepared form phenol and formaldehyde, is one of the oldest thermosetting resins available. Phenolic resins are cured via condensation polymerization with evolution of water, which in molding process is a big problem. The use of phenolic resins in glass fiber composites is growing, primarily due to their low flame spread, low smoke generation and low smoke toxicity properties. SMC of phenolics has been rearched since the 1986. The technology challenge was to match resin viscosity, handling and cure with those for the polyester SMC to avoid any special processing for fabricators and end users. Phenolic SMC was chosen because of the ease of molding to the required shape with light- weight, thin wall structure and with excellent fire protection.

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A Study on the Properties and Manufacture of Vinylester Resin Mixtures Used as Sealant of Insulator (단열재의 실링재로 사용되는 비닐에스테르 수지 혼합물의 제조 및 물성에 관한 연구)

  • Suh, Won-Dong;Choi, Sang-Goo
    • Elastomers and Composites
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    • v.27 no.3
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    • pp.174-182
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    • 1992
  • Main components of manufactured sealant were vinylester resin, polybutadiene rubber, asphalt and inorganic filler. For manufactured sealant, liquid and cure properties were tested experimantally. It showed better mechanical properties at rubber content $5{\sim}15phr$. Blown asphalt represented better properties than streight asphalt, showed the highest cohesive strength at asphalt content $6{\sim}8phr$. Appropriate usage of filler was $60{\pm}2%$ of total components, and $Al(OH)_3$ showed better flame-retardancy than $CaCO_3$.

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New Glass Fiber Reinforced Composite Insulating Material by Reactive Plasma Surface Treatment (반응성 플라즈마 표면 처리기법을 도입한 새로운 유리섬유 강화 복합재료의 개발 및 물성연구)

  • 성열문;하흥주;문상룡;조정수;김규섭
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1994.05a
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    • pp.141-143
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    • 1994
  • One of the Principal problems encountered in the use of filer reinforced composites is to establish an active fiber surface to achieve maximum adhesion between resin and fiber surface. Now, we want to develope new process that will overcome the disadvantage of the chemical coupling agent and achieve maximum adhesion at the interface between resin and fiber by active plasma treatment on the glass fiber surface. In this study. we investigated the effect of plasma treatment on the wettability of glans surface .

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Insulation Properties of Unaged Stator Winding Bars for Turbine Generators (터빈 발전기용 비열화 고정자 권선 바의 절연 특성)

  • Kim, Tae-Hee;Kang, Myung-Guk;Lee, Jai-Kwun
    • Proceedings of the KIEE Conference
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    • 2005.07c
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    • pp.2097-2099
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    • 2005
  • Class-F and class-B insulating materials based on the resin rich type mica-epoxy composites for the stator windings in large turbine generators have been developed by DHIC. In recent, stator winding bars applied with prototype insulation tapes and commercially available resin rich groundwall tapes were produced through the same manufacturing processes as the real bars. Comparative tests to obtain the insulation properties of both bars were carried out such as IR/PI. dissipation factor and partial discharge at room temperature. In this paper, the manufacturing processes and the insulation properties of the bars which were not aged are presented.

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Synthesis and Characterization of Graphene Based Unsaturated Polyester Resin Composites

  • Swain, Sarojini
    • Transactions on Electrical and Electronic Materials
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    • v.14 no.2
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    • pp.53-58
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    • 2013
  • Graphene-based polymer nanocomposites are very promising candidates for new high-performance materials that offer improved mechanical, barrier, thermal and electrical properties. Herein, an approach is presented to improve the mechanical, thermal and electrical properties of unsaturated polyester resin (UPR) by using graphene nano sheets (GNS). The extent of dispersion of GNS into the polymer matrix was also observed by using the scanning electron microscopy (SEM) which indicated homogeneous dispersion of GNS through the UPR matrix and strong interfacial adhesion between the GNS and UPR matrix were achieved in the UPR composite, which enhanced the mechanical properties. The tensile strength of the nanocomposites improved at a tune of 52% at a GNS concentration of 0.05%. Again the flexural strength also increased around 92% at a GNS concentration of 0.05%. Similarly the thermal properties and the electrical properties for the nanocomposites were also improved as evidenced from the differential scanning caloriemetry (DSC) and dielectric strength measurement.