• Title/Summary/Keyword: residual reduction

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Study on the characteristics of shot peened material (쇼트피닝에 의한 재료의 특성에 관한 연구)

  • 이승호
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.2
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    • pp.15-22
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    • 1998
  • The effects of shot peening an the fatigue strength are studied in this paper. Applying the multistage shot peening on the material. the relation between the residual stress and fatigue strength compressive is investigated. Observing tensile strength elongation. reduction of area. hardness. and roughness. the results can be summarized as follows ; 1.The change of mechanical properties is small before and after the shot peening is carried out. The change of hardness is also small in high hardness material. 2.The surface roughness does not affect the fatigue strength. but the surface roughness is improved by multi-stage shot peening. 3.The fatigue strength of multi-stage shot peening material is 756MPa and is 1.78 times higher than that of un-peened material. 4.The maximum compressive residual strength of multi-stage shot peening material is -792MPa the fatigue strength seems to be improved by residual stress.

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The Effects of Die Design and Die Series on the Surface Residual Stress of Cold Drawn Eutectoid Steel Wire (고탄소강 와이어의 냉간 인발시 다이 디자인과 다이 시리즈가 표면 잔류 응력에 미치는 영향)

  • Bae S. G.;Yang Y. S.;Ban D. Y.;Park C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.418-422
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    • 2005
  • In this study, the die design and die series on the surface residual stress of cold drawn eutectoid steel wire has been investigated. Test pieces were fabricated using die series with different mean and final reduction ratio. Surface residual stresses in the axial direction were measured by X-ray diffraction, Broker's 2-dimensional GADDS system. Results were compared with stress profiles which were calculated by 3D and 2D finite element simulation, Hibbitt's ABAQUS 6.4 program in Finite Element Analysis. By means of FEA method, optimal die shape considering delta-parameter were induced and applied in order to determine die sequence designs. Balance of the drawing stresses was also introduced to optimize die sequence.

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The Effects of Die Design and Die Series on the Surface Residual Stress of Cold Drawn Eutectoid Steel Wire (고탄소강 와이어의 냉간 인발 시 다이 디자인과 다이 시리즈가 표면 잔류 응력에 미치는 영향)

  • Bae, J.G.;Yang, Y.S.;Ban, D.Y.;Park, C.G.
    • Transactions of Materials Processing
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    • v.15 no.2 s.83
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    • pp.153-157
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    • 2006
  • In this study, the die design and die series on the surface residual stress of cold drawn eutectoid steel wire have been investigated. Test pieces were fabricated using die series with different mean and final reduction ratios. Surface residual stresses in the axial direction were measured by X-ray diffraction, Bruker's 2-dimensional GADDS system. The results were compared with stress profiles that were calculated by 3D and 2D finite element simulations, ABAQUS 6.4 program in finite element analysis(FEA). By means of the FEA method, optimal die shape considering delta-parameter were induced and applied in order to determine die sequence designs. Balance of the drawing stresses was also introduced to optimize die sequence.

Payload-Swing Suppression of a Container Crane: Comparison Between Command Shaping Control and Optimal Control

  • Do, Huh-Chang;Shik, Hong-Keum
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.54.2-54
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    • 2001
  • In this paper two control strategies, command shaping control and optimal control, which aim to the reduction of the residual vibrations of the payload in a container crane system are investigated. Both control methods are open loop control. Due to unmodeled dynamics of the plant and disturbances like initial sway and wind, some residual sway always exists at the end of trolley movement. Command inputs are designed to achieve the control objectives including minimal residual vibration and robustness in the presence of unmodeled dynamics. Simulation results of various command inputs are compared in terms of arrival time, residual sway angle, robustness, and maximum sway distance during the traveling. Command shaping method provides a more competent tool than optimal control.

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Residual Stress Analysis of Repair Welded Rail Using the ABAQUS User Subroutine (ABAQUS 서브루틴을 이용한 레일 보수용접 잔류응력 해석)

  • Kim, Dong Wook;Jun, Hyun Kyu;Lee, Sang Hwan;Chang, Yoon Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.7
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    • pp.551-558
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    • 2016
  • Reduction of welding residual stress is very important in the railway industry, but calculating its distribution in structures is difficult because welding residual stress formation is influenced by various parameters. In this study, we developed a finite element model for simulating the repair welding process to recover a surface damaged rail, and conducted a series of parametric studies while varying the cooling rate and the duration of post weld heat treatment (PWHT) to find the best conditions for reducing welding residual stress level. This paper presents a three-dimensional model of the repair welding process considering the phase transformation effect implemented by the ABAQUS user subroutine, and the results of parametric studies with various cooling rates and PWHT durations. We found that heat treatment significantly reduced the residual stress on the upper rail by about 170 MPa.

Development of prediction models of chlorine bulk decay coefficient by rechlorination in water distribution network (상수도 공급과정 중 재염소 투입에 따른 잔류염소농도 수체감소계수 예측모델 개발)

  • Jeong, Bobae;Kim, Kibum;Seo, Jeewon;Koo, Jayong
    • Journal of Korean Society of Water and Wastewater
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    • v.33 no.1
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    • pp.17-29
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    • 2019
  • This study developed prediction models of chlorine bulk decay coefficient by each condition of water quality, measuring chlorine bulk decay coefficients of the water and water quality by water purification processes. The second-reaction order of chlorine were selected as the optimal reaction order of research area because the decay of chlorine was best represented. Chlorine bulk decay coefficients of the water in conventional processes, advanced processes before rechlorination was respectively $5.9072(mg/L)^{-1}d^{-1}$ and $3.3974(mg/L)^{-1}d^{-1}$, and $1.2522(mg/L)^{-1}d^{-1}$ and $1.1998(mg/L)^{-1}d^{-1}$ after rechlorination. As a result, the reduction of organic material concentration during the retention time has greatly changed the chlorine bulk decay coefficient. All the coefficients of determination were higher than 0.8 in the developed models of the chlorine bulk decay coefficient, considering the drawn chlorine bulk decay coefficient and several parameters of water quality and statistically significant. Thus, it was judged that models that could express the actual values, properly were developed. In the meantime, the chlorine bulk decay coefficient was in proportion to the initial residual chlorine concentration and the concentration of rechlorination; however, it may greatly vary depending on rechlorination. Thus, it is judged that it is necessary to set a plan for the management of residual chlorine concentration after experimentally assessing this change, utilizing the methodology proposed in this study in the actual fields. The prediction models in this study would simulate the reduction of residual chlorine concentration according to the conditions of the operation of water purification plants and the introduction of rechlorination facilities, more reasonably considering water purification process and the time of chlorination. In addition, utilizing the prediction models, the reduction of residual chlorine concentration in the supply areas can be predicted, and it is judged that this can be utilized in setting plans for the management of residual chlorine concentration.

On the Weld-Induced Deformation Control of Ship's Thin Plate Block (I) (선체 박판구조의 용접변형 제어에 관한 연구(I))

  • Lee, Joo-Sung;Kim, Cheul-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.5
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    • pp.496-503
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    • 2007
  • Although weld-induced deformation is inevitable in shipbuilding, it is important to reduce it as low as possible during fabrication for a more efficient production of ships' blocks. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates, and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to butt weld of thin plates to reduce the transverse and longitudinal deformation. in order to investigate the quantitative effect of tensioning method upon the reduction of angular deformation and shrinkage in longitudinal and transverse direction of weld line, butt welding test have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. Numerical simulation has been also carried out to compare the weld-induced deformation and residual stress. From the present study, it has been found that the tensioning method is very effective on reduction of weld-induced residual stress as well as weld-induced deformation.

Process Design, Fabrication, and Evaluation of Cold Drawn SUS304N Coil Wedge (SUS304N 코일 웨지 인발 공정의 설계, 제조 및 평가)

  • Jung, J.E.;Kim, S.J.;Bae, S.;Namkung, J.;Kim, S.M.;Kim, S.I.;Lee, K.S.
    • Transactions of Materials Processing
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    • v.28 no.4
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    • pp.212-218
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    • 2019
  • In this study, the first drawing die for the production of coil wedge is redesigned in order to enhance properties such as dimensional accuracy, dimensional uniformity, non-magnetism, and residual stress. The equivalent strain distribution is observed to be asymmetric at certain corners of the product and un-filling of material is also observed at the same location, based on the results of FEM simulation for the current drawing process. Additionally, a relatively huge amount of deformation is concentrated on the surface of the reference product leading to an increase in magnetic component and surface residual stress. After re-designing the cross-section of the first drawing step process conformed to relatively higher amount of reduction ratio, reduction of both surface residual stress and the volume fraction of magnetic component could be achieved for the finally-drawn coil wedge product.

Fire Resistance Studies on High Strength Steel Structures

  • Wang, Wei-Yong;Xia, Yue;Li, Guo-Qiang
    • International Journal of High-Rise Buildings
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    • v.7 no.4
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    • pp.287-298
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    • 2018
  • High strength steels have been widely applied in recent years due to high strength and good working performance. When subjected to fire conditions, the strength and elastic modulus of high strength steels deteriorate significantly and hence the load bearing capacity of structures reduces at elevated temperatures. The reduction factors of mechanical properties of high strength steels are quite different from mild steels. Therefore, the fire design methods deduced from mild steel structures are not applicable to high strength steel structures. In recent ten years, the first author of this paper has carried out a lot of fundamental research on fire behavior of high strength steels and structures. Summary of these research is presented in this paper, including mechanical properties of high strength steels at elevated temperature and after fire exposure, creep response of high strength steels at elevated temperature, residual stresses of welded high strength steel member after fire exposure, fire resistance of high strength steel columns, fire resistance of high strength steel beams, local buckling of high strength steel members, and residual strength of high strength steel columns after fire exposure. The results show that the mechanical properties of high strength steel in fire condition and the corresponding fire resistance of high strength steel structures are different from those of mild steel and structures, and the fire design methods recommended in current design codes are not applicable to high strength steel structures.

Effect of cold reduction on the magnetic properties of the permalloy steel sheet (Permalloy 판재의 자기적 성질에 미치는 냉간 압연율의 영향)

  • Choi, S.J.;Kim, Y.H.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1988.05a
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    • pp.46-48
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    • 1988
  • The effect of cold reduction ratio on magnetic properties of 45% Ni-Fe permalloy was studied. To know the relationship between the crystal orientation and the magnetic properties, the pole figure was measured by X-ray diffraction method. In the case of single rolled reduction, the coercive force decreased with cold reduction ratio monotonically, but the maximum permeability, induction and squreness increased drastically. In the case of double rolled reduction (total reduction ratio is 90%), the saturation and residual induction increased slightly with secondary reduction ratio, but the maximum permeability and the coercive force had the maximum and the minimum value at the 50/50% reduction ratio respectively. And strong {100} <100> pole was developed by increasing the cold reduction ratio.

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