• Title/Summary/Keyword: residual effect

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Numerical Analysis of Residual Stress Redistribution due to Fatigue Crack Propagation of Weld Zone (용접부의 균열진전에 따른 잔류응력 재분포 해석)

  • 이동형;구병춘
    • Proceedings of the KSR Conference
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    • 2002.10a
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    • pp.225-231
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    • 2002
  • The problem of welding stresses and fatigue behavior is the main concerns of welding research fields. The residual stresses and distortion of structures by welding is exert negative effect on the safety of mechanical structures. That is, expansion of material by high temperature and distortion by cooling during welding process is caused of tensile and compressive residual stresses on welding material, and this residual stresses reduce fracture and fatigue strength of welding structures. The accurate prediction of residual stress and redistribution due to fatigue crack propagation of weld zone is very important to improve the quality of weldment. In this study, a finite element modeling technique is developed to simulate the redistribution of residual stresses due to fatigue crack propagation of weld zone.

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Statistical Analysis of Chlorine Residual in Korean Drinking Water (국내정수장의 잔류염소농도에 대한 조사연구)

  • Sohn, Jinsik;Kang, Hyosoon
    • Journal of Korean Society of Water and Wastewater
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    • v.20 no.2
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    • pp.281-287
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    • 2006
  • Maintaining adequate chlorine residual is crucial in water treatment facilities, Treatment technique, newly promulgated regulation, requires sufficient disinfection in order to control more resistant microorganisms such as Viruses and Giardia lamblia. Each water treatment plant should report various water qualities including chlorine residual and disinfection by-products, thus plenty of data has been generated. Even though statistical analysis using these data are forced to investigate the status and effect of water qualities in water facilities very few researches have been performed in korea. This study performed statistical analysis of chlorine residual during three years in Korean drinking water. The average chlorine residual concentrations were 0.701mg/L, 0.738mg/L, 0.763mg/L in 2002, 2003, 2004, respectively. Monthly variations of chlorine residual was not significant. ANOVA result showed that yearly variance of chlorine residual is different in only less than $5000m^3/day$ of water treatment capacity. The statistical analysis can help government to establish new regulation with scientific basis.

Investigation on the Effect of Strength Mismatch on Residual Stresses in Welds with Different Strength Used in Buried Natural Gas Pipeline (매설 가스 배관 이종금속 용접부의 강도 불일치가 잔류응력에 미치는 영향 고찰)

  • Kim, Jong-Sung;Kim, Woo-Sik;Baek, Jong-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.413-421
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    • 2010
  • In this study, residual-stress distributions in welds with different strength used in natural gas pipelines are calculated by using finite-element analysis and simulating a realistic welding process. The temperature and residual-stress analysis results are compared with the real fusion profile and the application results of the Fitness-For-Service assessment code, API 579 in order to validate the finite-element analysis model and procedure. Parametric study is performed to assess the effect of welding and material variables such as mechanical strength mismatch, the strength of weld metal, reinforcement, and heat input on the residual stress distributions. Finally, on the basis of the parametric study results, the effects of these variables on residual stress distributions are investigated. In particular, the strength mismatch between base metals has an insignificant effect on residual-stress distributions.

Residual Strain Effect on Circumferential Strain on Arterial Cross-Section (동맥 전단부에 분포된 원주 변형율에 대한 잔유 변형율의 영향)

  • 황민철;신정욱
    • Journal of Biomedical Engineering Research
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    • v.16 no.3
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    • pp.325-330
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    • 1995
  • The distribution of circumferential strain of arterial cross-section Is highest at intima and lowest at adventitia. However, the circumferential strain is theoretically severe at Intima because there is strain concentration. The theoretical degree of the intimal strain can not be explained in physiological condition even though artery is physiologically normal. Physiological adaptation may be undertaken to strain concentration. However, it is not clear, yet. Residual strain of artery is eagerly studied. There is experimental evidence that residual strain exists in artery. When ring of artery is longitudinally cut, it is opened. Assumption is made that intimal strain concentration is reduced with the considel'ation of residual strain. This study experimentally attempts to quantify the effect of residual strain on circumferential strain which is determined under the assumption of zero strain with zero pressure.

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Finite Element Analysis of Warm Peening Process on Spring Steel for Surface Durability Improvement (스프링강 표면 내구수명 향상을 위한 온간 피닝 공정의 유한요소 해석)

  • Lee, Sangwook;Kim, Jaeyeon;Park, Jaiwon;Byeon, Jaiwon
    • Journal of Applied Reliability
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    • v.18 no.1
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    • pp.72-79
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    • 2018
  • Purpose: Numerical and experimental study was performed to evaluate the effect of peening temperature on the residual compressive stress distribution and magnitude of residual compressive stress at the material surface. Methods: A compressive air-propelled warm peening equipment was designed and manufactured for warm peening test. Results: 3D dynamic finite element (FE) model of the warm peening test was proposed and validity of the proposed FE model was verified by comparing the predicted residual stresses with the measured residual stresses in the open literature. Maximum warm peening temperature and a proper peening time were investigated with the proposed FE model. Conclusion: Compressive residual stress increased remarkably with peening temperature increased. But, peening temperature is greater than $350^{\circ}C$, the effect of peening temperature disappeared. Therefore, maximum peening temperature possibly applicable for warm peening industry might be $350^{\circ}C$ and peening time is 45s.

Fatigue Life Analysis of Butt-welded Joint with and without Postweld Heat Treatment by Local Strain Approach (국부변형률 방법을 이용한 용접후열처리 전후 시편의 피로수명 해석)

  • Lee, Dong-Hyoung;Seo, Jeong-Won;Goo, Byeong-Choon;Seok, Chang-Sung
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1086-1091
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    • 2003
  • The problem of residual stresses and fatigue behavior in welded structures is the main concern of welding research fields. The residual stresses and distortions of structures by welding exert negative effect on the safety of mechanical structures. Postweld heat treatment is usually carried out to relieve this residual stresses of welded joints. In this paper the influence of postweld heat treatment on fatigue life of butt-welded joint was investigated. To predict the effect of PWHT, an analytical model is developed by finite element and local strain approach and the result of fatigue life analysis is compared to experimental results. It is demonstrated that fatigue life estimates closely approximate the experimental results and PWHT provides some increase of fatigue lives in long-life fatigue region and no increase in short-life fatigue region because of the residual stress relaxation under tensile loads.

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Study on Residual Stress Redistribution by Changing of Distance and Restraint degree between Fillet and Butt weldment (필렛 및 맞대기 용접부의 간격 및 구속도에 따른 잔류응력 재분포 특성에 관한 연구)

  • Jin, Hyung-Kook;Lee, Dong-Ju;Shin, Sang-Beom
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.94-94
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    • 2009
  • The purpose of this study is to identify the principal factor controlling transverse residual stress at the weldment for joining unit hull blocks. In order to do it, the comprehensive FE analyses were carried out to evaluate the effect of distance between fillet and butt weldments, in-plane and out-of-plane restraint degree on the amount and distribution of transverse residual stress in way of the weldments between unit hull blocks. In accordance with FEA results, principal factor controlling the amount of transverse residual stress at the weldments was identified as in-plane restraint degree of butt weldment for unit blocks. The effect of other variables on the transverse residual stress was very small relatively. Based on the results, it can be concluded that the proper distance between fillet weldment for stiffener and butt weldment for joining unit blocks should be determined in consideration of in-plane restraint intensity of butt weldments.

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Disinfection effect and formation characteristics of disinfection by-product at the Electrolyzed Water (전기분해수 살균효과 및 소독부산물 생성 특성 평가)

  • Cho, Youngman
    • Journal of Korean Society of Water and Wastewater
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    • v.27 no.5
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    • pp.547-554
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    • 2013
  • Chlorine has strong oxidizing power, also it is many advantages over other disinfectants such as the residual characteristic and economic feasibility. However, chlorine also has disadvantages such as creating disinfection by-products of chlorine as THMs. In particular, the most deadly disadvantage of chlorine is that it is extremely poisonous toxins about all alive lives. Disinfection with electrolysis water can be a very useful way Because you do not have to worry about chlorine's dangerous. In this study, we evaluated the potential as a disinfectant, across the evaluating disinfection effect and generating characteristic of by-products. The electrolyzed water could be obtained removal efficiencies of over 99.9 % the coliform by operating condition such as residence time, current density (voltage), the electrode gap. The residual chlorine be generated 10,000 mg/L in current density $1.0A/dm^2$ and residence time of 10 minutes. The residual chlorine concentration was possible to maintain a stable. The by-products generated by high concentration residual chlorine in the reactor such as trihalomethanes, haloaceticacid, chloralhydrate, haloacetonitrile were detected in less than a water quality standards. At the concentration of less than residual chlorine of 1 ppm, the chlorine disinfection by-products be generated most below the detection limit.

Effects of Sand Blasting on TiAlN Coating on WC Hard Metal Alloy Tip (WC위 TiAlN 코팅층에 미치는 Sand Blasting 처리의 영향)

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.37 no.2
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    • pp.54-61
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    • 2021
  • The effect of the sand blasting before TiAlN coating in the manufacture of WC hard metal alloy tips have been studied. For four different tips, according to the status of processing of the sand blasting and the coating, residual stress measurement by X-ray diffraction and several tests for mechanical properties have been conducted. The results suggest that there was no difference in static mechanical properties, such as hardness, surface roughness and elastic modulus, between two coatings. Furthermore, compressive residual stress was generated equally on their surfaces. Additionally, the compressive residual stress in substrate WC was found to increase greatly when subjected to sand blasting treatment. However, the compressive residual stress decrease after coating regardless of sand blasting treatment. Nevertheless, it is confirmed that the compressive residual stress generated in the coating after sand blasting is less than that in the non-sandblasting coating. This was attributed to the plastic deformation occurring in the WC substrate during coating after sand blasting. In contrast to the scratch test results, sand blasting was assumed to have a negative effect on the adhesion between the coating and substrate. This is because there is a high possibility of microcracks due to plastic deformation in the WC substrate under the coating after sand blasting.

Prediction Model of Surface Residual Stress for Multi-Pass Drawn High Carbon Steel Wire (고탄소강 다단 신선 와이어의 표면 잔류응력 예측모델)

  • Kim, D.W.;Lee, S.K.;Kim, B.M.;Jung, J.Y.;Ban, D.Y.;Lee, S.B.
    • Transactions of Materials Processing
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    • v.19 no.4
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    • pp.224-229
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    • 2010
  • During the multi-pass wire drawing process, wires suffer a great amount of plastic deformation that is through the cross-section. This generates tensile residual stress at surface of drawn wires. The generated residual stress on surface is one of the problems for quality of wires so that prediction and reduction of residual stresses is important to avoid unexpected fracture. Therefore, in this study, the effect of process variables such as semi-die angle, bearing length and reduction ratio on the residual stress was evaluated through Finite Element Analysis. Based on the results of the Analysis, a prediction model was established for predicting residual stress on the surface of high carbon steel(AISI1072, AISI1082). To identify the effectiveness of the proposed model, X-ray diffraction is used to measure the residual stresses on the surface. As the result of the comparison between calculated residual stresses and measured residual stresses, the model could be used to predict residual stresses in cold drawn wire.