• Title/Summary/Keyword: residual distribution

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Uncertainty Quantification of Welding Residual Stress Analysis based on Domestic Organizations Round-Robin Evaluation (라운드로빈 평가 결과에 기반한 국내 기관의 용접잔류응력 해석 분포의 불확실성 평가)

  • Sung-Kyun Jung;Jun-Young Jeon;Chan-kyu Kim;Chang-Sik Oh;Sung-Sik Kang;Chang-Young Oh
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.19 no.2
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    • pp.130-139
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    • 2023
  • This paper examines the quantification of uncertainty for welding residual stresses in dissimilar metal welds used in nuclear power plants. A mock-up of a dissimilar metal weld pipe, consisting of carbon and stainless steel pipes, was fabricated to measure the residual stress. A Round-Robin analysis was conducted by Korean institutions to assess the welding residual stress. The analysis was carried out in the second order, and the data obtained by each institution was evaluated based on the information provided. Using the Round-Robin results, the distribution of uncertainty in welding residual stresses among Korean institutions was evaluated. The quantification of uncertainty for Korean institutions was found to have a wider range compared to the distribution of welding residual stresses observed in overseas institutions. This study is considered useful in the establishment of comprehensive strategies for evaluating welding residual stress analysis methods used by domestic institutions.

A study on the Thermal Stress Distribution for Wire Electrical Discharge by Finite Element Method (와이어 방전 가공 시 발생되는 열응력 분포에 관한 유한요소법적 고찰)

  • 반재삼;김승욱;김선진;조규재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.210-213
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    • 2002
  • The Purpose of this study is to know temperature and thermal stress distribution in specimens during processing of WEDM. If it is constant to the cutting speed and the thickness of material, it is very important to the effect of temperature and the thermal stress distribution after cutting processing. This paper show the analysis result of the distribution of temperature and the residual stress along the direction of thickness before processing of WEDM and after when the cooling temperature is$20^{\circ}C$. The maximum temperature of edge of specimens is $1600^{\circ}C$. It has little temperature gradient in the depth which is 5mm away from edge of specimens. Equivalent residual stress is result in 180.7 MPa at maximum temperature.

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Effect of Melting Pool on the Residual Stress of Welded Structures in Finite Element Analysis

  • Lee, Jang-Hyun;Hwang, Se-Yun;Yang, Yong-Sik
    • Journal of Ship and Ocean Technology
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    • v.11 no.3
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    • pp.14-23
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    • 2007
  • Welding processes cause undesirable problems, such as residual stresses and deformations due to the thermal loads imposed by local heating, melting, and cooling processes. This paper presents a computational modeling technique to simulate the Gas Metal Arc Welding (GMAW) process, emphasizing the effect of the melting bead on the residual stress distribution. Both a three-bar analogy and a three-dimensional thermo-mechanical finite element analysis are carried out in order to explain the effect. Element (de)activation, enthalpy, and adjustment of the reference temperature of thermal strain are considered with respect to the effect of the weld filler metal added to the base metal during a thermo-elastic-plastic analysis. Stress distributions obtained by the present study are compared with measured values and available data from other studies. The effect of the melting bead on the residual stress distribution is discussed and demonstrated.

An Analysis on the Residual Stress of Subsurface Zone due to Rolling Contact (회전접촉에 의해 발생하는 Subsurface Zone의 잔류응력에 관한 해석)

  • Gang, Gye-Myeong;Kim, Seon-Jin
    • Korean Journal of Materials Research
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    • v.3 no.1
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    • pp.58-64
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    • 1993
  • The degree of work hardening in the subsurface zones varied with the experimental conditions under the rolling contact fatigue wear test of high carbon Cr-Ti alloy steel was evaluated by the distribution of residual stresses. Surface residual stresses before the test did not affect the wear property. Surface residual stresses after the test decreased by the increase of contact stress and running. velocity. but the maximum compressive residual stress and its depth of saturation in the subsurface zone increased. The relationship between these experimental results and the distribution of the theoritical shear stress was also discussed.

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Prediction of Chlorine Residual in Water Distribution System (상수관망내 잔류염소농도 분포 예측)

  • Joo, Dae-Sung;Park, No-Suk;Park, Heek-Yung;Oh, Jung-Woo
    • Journal of Korean Society of Water and Wastewater
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    • v.12 no.3
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    • pp.118-124
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    • 1998
  • To use chlorine residual as an surrogate parameter of the water quality change during the transportation in the water distribution system(WDS), the correct prediction model of chlorine residual must be established in advance. This paper shows the procedure and the result of applying the water quality model to the field WDS. To begin with, hydraulic model was calibrated and verified using fluoride as an tracer. And chlorine residual was predicted through simulation of water quality model. This predicted value was compared with the observed value. With adjusting the bulk decay coefficient(kb) and the wall decay coefficient(kw) according to the pipewall environment, the predicted chlorine residual can represent the observed value relatively well.

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The Prediction of Fatigue Life According to the Determination of the Parameter in Residual Strength Degradation Model (잔류강도 저하모델의 파라미터결정법에 따른 피로수명예측)

  • 김도식;김정규
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.8
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    • pp.2053-2061
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    • 1994
  • The static and fatigue tensile tests have been conduted to predict the fatigue life of 8-harness satin woven and plain woven carbon/epoxy composite plates containing a circular hole. A fatigue residual strength degradation model, based on the assumption that the residual strength for unnotched specimen decreases monotonically, has been applied to predict statistically the fatigue life of materials used in this study. To determine the parameters(c, b and K) of the residual strength degradation model, the minimization technique and the maximum likelihood method are used. Agreement of the converted ultimate strength by using the minimization technique with the static ultimate strength is reasonably good. Therefore, the minimization technique is more adjustable in the determination of the parameter and the prediction of the fatigue life than the maximum likelihood method.

Analysis of Meat transfer and Residual Stress on the Weld Zone Using FEM (FEM을 이용한 용접부의 열전달 및 잔류응력 해석)

  • 김일수;박창언;김학형;정영재
    • Proceedings of the KWS Conference
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    • 1999.10a
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    • pp.310-313
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    • 1999
  • This paper represents to develop a computer software system which is capable to analyze the phase transformation of high strength steel(BV-AH32) and to predict heat transfer, residual stress due to phase transformation during Gas Metal Arc(GMA) welding. The developed model was taken into account temperature dependent of young's modules, coefficient of thermal expansion and yield stress as well as the double ellipsoidal heat distribution by the moving arc. The results showed that the longitudinal and transverse residual stresses calculated by the coupled analysis of heat transfer, residual stress and phase transformation are in good agreement with the experimental data. In addition, the temperature distribution as well as longitudinal and transverse residual stresses of weldment were determined at the 1-pass and 2-pass of welding.

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A study on torsional strength of induction hardened axle shaft (고주파 열처리를 고려한 액슬 축 비틀림 거동 연구)

  • Kang, Dae-Hyun;Lee, Bum-Jae;Yun, Chang-Bae;Kim, Kang-Wuk
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.459-463
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    • 2008
  • Induction hardening has been used to improve torsional strength and characteristics of wear for axle shaft which is a part of automobile to transmit driving torque from differential to wheel. After rapidly heating and cooling process of induction hardening, the shaft has residual stress and material properties change which affect allowable transmit torque. The objective of this study is to predict the distribution of residual stress and estimate the torsional strength of induction hardened axle shafts which has been residual stress using finite element analysis considered thermo mechanical behavior of material and experiments. Results indicate that the torsional strength of axle shaft depends on the surface hardening depth and distribution of residual stress.

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Gradient of the Residual Stress distribution in Optical fiber by the Heat Treatment Temperature (열처리 온도에 따른 광섬유 잔류응력 분포의 변화)

  • Sin, In-Hui;Ju, Seong-Min;Han, Won-Taek;Kim, Deok-Yeong
    • Proceedings of the Optical Society of Korea Conference
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    • 2005.07a
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    • pp.208-209
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    • 2005
  • The gradient of the residual stress distribution by the heat treatment temperature in the commercial single mode fiber was investigated. The heat treatment of the optical fiber was carried out at 700${\circ}$C, 1100${\circ}$C, and 1200${\circ}$C for 1 hour by using the halogen lamp and the residual stress measurement of the optical fiber was accomplished by using the inverse linear polarizing method. Mechanical residual stress was relaxed and thermal residual stress was invested by the heat treatment.

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A Proposal of parameter Determination Method in the Residual Strength Degradation Model for the Prediction of Fatigue Life(II) (피로수명예측을 위한 잔류강도 저하모델의 파라미터 결정법 제안(II))

  • Kim, Sang-Tae;Jang, Seong-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.9
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    • pp.1452-1460
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    • 2001
  • A new method of parameter determination in the fatigue residual strength degradation model is proposed. The new method and minimization technique is compared experimentally to account for the effect of tension-compression fatigue loading of spheroidal graphite cast iron and graphite/epoxy laminate. It is shown that the correlation between the experimental results and the theoretical prediction on the fatigue life and residual strength distribution using the proposed method is very reasonable. Therefore, the proposed method is more adjustable in the determination of the parameter than minimization technique for the prediction of the fatigue characteristics.