• Title/Summary/Keyword: repair mortar

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Rapid Repair of Severely Damaged RC Columns with Different Damage Conditions: An Experimental Study

  • He, Ruili;Sneed, Lesley H.;Belarbi, Abdeldjelil
    • International Journal of Concrete Structures and Materials
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    • v.7 no.1
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    • pp.35-50
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    • 2013
  • Rapid and effective repair methods are desired to enable quick reopening of damaged bridges after an earthquake occurs, especially for those bridges that are critical for emergency response and other essential functions. This paper presents results of tests conducted as a proof-of-concept in the effectiveness of a proposed method using externally bonded carbon fiber reinforced polymer (CFRP) composites to rapidly repair severely damaged RC columns with different damage conditions. The experimental work included five large-scale severely damaged square RC columns with the same geometry and material properties but with different damage conditions due to different loading combinations of bending, shear, and torsion in the previous tests. Over a three-day period, each column was repaired and retested under the same loading combination as the corresponding original column. Quickset repair mortar was used to replace the removed loose concrete. Without any treatment to damaged reinforcing bars, longitudinal and transverse CFRP sheets were externally bonded to the prepared surface to restore the column strength. Measured data were analyzed to investigate the performance of the repaired columns compared to the corresponding original column responses. It was concluded that the technique can be successful for severely damaged columns with damage to the concrete and transverse reinforcement. For severely damaged columns with damaged longitudinal reinforcement, the technique was found to be successful if the damaged longitudinal reinforcement is able to provide tensile resistance, or if the damage is located at a section where longitudinal CFRP strength can be developed.

Properties of Unsaturated Polyester Mortar Using Expanded Polystyrene as a Shrinkage-Reducing Additive (발포 폴리스티렌 수지를 수축저감제로 이용한 불포화 폴리에스테르 모르타르의 특성)

  • 조영국;최낙운;소양섭
    • Journal of the Korea Concrete Institute
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    • v.13 no.1
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    • pp.30-37
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    • 2001
  • Generally, polymer mortar made with unsaturated polyester(UP) resin has a high curing shrinkage. This is an inadequate as repair material and construction products that have been widely used for years recently. To overcome these problems, polymer researchers and engineers have used shrinkage-reducing additives, which are usually specific thermoplastic polymers. The objective of this study is to evaluate the effects of shrinkage-reducing additive on the curing shrinkage and strengths of UP mortar. UP mortars are prepared with expanded polystyrene(EPS) ratio in styrene monomer(SM), (EPS/PS, PS=EPS+SM), and the ratio of total polystyrene resin(PS) to UP resin, (PS/UP). And it is tested for viscosity of UP resin, slump-flow, working life, flexural and compressive strengths, and curing shrinkage tests. From the test results, viscosity of resin for UP mortar increases with increasing PS content. Curing shrinkage of UP mortar is considerably smaller than that of plain UP mortar, nevertheless, reduction in the strengths is not recognized according to adding PS resin. In this study, we can obtain the optimum mix proportions of UP mortar using PS resin which made of waste expanded polystyrene.

Failure Mode and Design Guideline for Reinforced Concrete Slab Strengthened Using Carbon FRP Grid (Carbon FRP Grid로 휨 보강한 철근콘크리트 슬래브의 파괴형태와 설계기준)

  • Park Sang-Yeol;Xian Cui
    • Journal of the Korea Concrete Institute
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    • v.16 no.5 s.83
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    • pp.667-675
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    • 2004
  • This paper presents the failure mode and strengthening design of reinforced concrete slab strengthened with Carbon Fiber Reinforced Polymer(CFRP) grid. Parameters involved in this experimental study are FRP grid reinforcement quantity, repair mortar thickness, the presence of anchor, and strengthening in compression. In this study, there are different failure types with increasing the CFRP grid strengthening reinforcement. On the low strengthening level, CFRP grid in repair mortar cover ruptures. On the moderate strengthening level, there is a debonding shear failure in the interface of carbon FRP grid because of the excessive shear deformation. On the high strengthening level, diagonal shear failure occurs. With the increasing of FRP grid reinforcement, the strengthening effect increased, but the ductility decreased. By limiting the strengthening level, it can be achieved to prevent shear failure which result in sudden loss in the resisting load capacity. CFRP rupture failure is desirable, because CFRP ruptured concrete slab keeps the same load capacity and ductility haying before strengthening even after failure. Finally, design guideline and procedure are given for strengthening of concrete slab with CFRP grid.

The Effects of Silica Sol and Modified Latex on the Concrete Surface Protection Cement Mortar for Improvement of Durability of Concrete (콘크리트 내구성 향상을 위한 표면 보호용 시멘트 모르타르에서 실리카 및 개질 라텍스의 영향)

  • Kim, Yong-Hoon;Jeaong, Cheol-Soo;Song, Myong-Shin;Lee, Woong-Geol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.715-722
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    • 2019
  • The durability of concrete structures deteriorates due to the corrosion of rebars and concrete deterioration by harmful ions (CO32-, Cl-, SO42-) penetrating and diffusing from the outside into concrete. Therefore, the use of surface-protection finishing mortar is very important for preventing or delaying the deterioration of concrete. In this study, the possibility of the prevention of deterioration or delay of deterioration of concrete was investigated using natural latex modified with silica sol and calcium ions for cement mortar, which can be used to repair the mortar of deteriorated concrete or for finishing the mortar of concrete. As a result, fine calcium silicate hydrate was formed in the pores of the cement material due to the calcium ions and silica sol components contained in the modified latex component that reduce the pore distribution of the cement mortar, thereby reducing the penetration and diffusion of harmful ions (CO32-, Cl-, and SO42-). Furthermore, the latex component was found to be present in the pores of the cement to improve the alkali resistance and carbonation resistance.

Mechanical and Repair Performance of Sprayed Ductile Fiber Reinforced Cememtitious Composite(ECC) (습식스프레이공법으로 타설된 고인성 섬유보강 모르타르(ECC)의 역학적 특성과 보수 성능)

  • Kim, Yun-Yong
    • Journal of the Korea Concrete Institute
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    • v.15 no.3
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    • pp.462-469
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    • 2003
  • This paper presents an experimental study on the potential durability enhancement of infrastructures repaired by a sprayed high ductile fiber-reinforced cementitious composite (ECC). For this study, a PVA-ECC which exhibits sprayable properties in the fresh state and tensile strain-hardening behavior in hardened state was sprayed and tested. The experimental results show that the sprayed ECC exhibits mechanical properties with strain capacity comparable to the cast ECC with the same mix design. During loading, the crack widths of ECC are tightly controlled with an average of 30${\mu}m$. It is also revealed that when sprayed ECC is used as a repair material, ductility represented by deformation capacity at peak load of repaired beams in flexure are obviously increased in comparison to those of commercial prepackaged mortar (PM) repaired beams. In addition to high delamination resistance, the significant enhancement of energy absorption capacity and crack width control in ECC repair system suggest that sprayed ECC can be effective in extending the service life of rehabilitated infrastructures.

Initial Behavior and Shrinkage Properties of Lime Mortars for Restoration of Cultural Heritage According to the Mixing Ratio (석회 종류와 배합비 별 문화재 보수용 석회 모르타르의 초기거동특성과 수축특성 연구)

  • Nam, Byeong Jik;Noh, Sang Kyun;Kim, Eun Kyung;Ahn, Sun Ah;Kang, So Yeong
    • Journal of Conservation Science
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    • v.36 no.6
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    • pp.456-474
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    • 2020
  • This study investigated the initial behavior (flowability and setting properties) and shrinkage characteristics of lime mortar, based on the mixing ratio of hydrated lime (lump, powder) and commercial lime, which is primarily used for repairing and restoring cultural assets. The flowability showed that the optimum mixing water contents of the masonry lime mortar were 8-10% for the lump hydrated lime, 10-18% for the powdered hydrated lime, and 17-40% for the commercial hydrated lime. The results of the setting and shrinkage analysis showed that the average final setting time ratio compared to the standard of cultural asset repair was in the increasing order of commercial hydrated lime(0.4) < powder hydrated lime(5.6) < lump hydrated lime(5.7). Moreover, the average shrinkage ratio was ordered as lump hydrated lime(1.1) < powder hydrated lime(1.2) < commercial hydrated lime(3.0). The analysis of the physical and chemical characteristics of hydrated lime showed that the optimum mixing water content was reduced as the particle size of the lime increased, thus delaying the setting time and decreasing the length change rate (shrinkage). These results are expected to contribute to the prediction of the initial behavior and shrinkage characteristics of mortars using handmade and commercial lime during repair and restoration work on cultural, heritage buildings.

Mechanical Properties of Very Rapid Hardening Polymer Mortar for Concrete Repair (보수용 초속경 폴리머 모르타르의 역학적 특성)

  • Hong, Kinam;Shin, Junsu;Han, Sanghoon;Seo, Dongwoo;Ahn, Kwangkuk
    • Journal of the Korean GEO-environmental Society
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    • v.15 no.8
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    • pp.31-37
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    • 2014
  • In this study, mechanical properties of Very-Rapid Hardening Polymer (VRHP) mortar were investigated. To do it, 75 VRHP mortar specimens were tested by the compressive test, bending test, bonding test, freezing and thawing test, length variation test, and water absorption test. From the test results, it was confirmed that the bond strength of VRHP was higher than that of normal concrete by 50 %, and the resistance of freezing and thawing of VRHP was more excellent than normal concrete. In addition, length variation ratio and water absorption ratio of VRHP were smaller than those of normal concrete by 20 %. Therefore, It should be mentioned that VRHP can be successfully used as the material for repairing the crack of concrete structure.

Compressive and Adhesive Strengths of Mortars using Re-emulsification Type Polymer and Ultra-Rapid-Hardening Cement (재유화형 분말수지와 초속경 시멘트를 혼입한 모르타르의 압축강도 및 접착강도 특성)

  • Lee, Kwang-Il;Yoon, Hyun-Sub;Yang, Keun-Hyeok
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.4
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    • pp.329-335
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    • 2018
  • The objective of this study is to develop a mortar mixture with high workability and adhesive strength for section jacketing in seismic strengthening technology of existing concrete structures. To achieve targeted requirements of the mortars (initial flow exceeding 200 mm, compressive strength of 30MPa, and adhesive strength exceeding 1MPa), step-by-step tests were conducted under the variation of the following mixture parameters: water-to-binder ratio, sand-to-binder ratio, polymer-to-binder ratio, dosage of viscosity agent, and content of ultra-rapid-hardening cement. The adhesive strength of the mortars was also estimated with respect to the various surface treatment states of existing concrete. Based on the test results, the mortar mixture with the polymer-to-binder ratio of 10% and the content of ultra-rapid-hardening cement of 5% can be recommended for the section jacketing materials. The recommended mortar mixture satisfied the targeted requirements as follows: initial flow of 220 mm, high-early strength gain, 28-day compressive strength of 35MPa, and adhesive strength exceeding 1.2MPa.

A Study on the Mechanical Properties of Polymer Repair-Mortars with CFBC Ash (순환유동층 보일러애시를 활용한 폴리머 보수 모르타르의 역학적 특성에 대한 연구)

  • Kang, Yong Hak;Lim, Gwi Hwan;Shin, Dong Cheol;Choi, Young Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.5
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    • pp.127-132
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    • 2018
  • The amount of generated Circulating Fluidized Bed Combustion ash (CFBC ash) is annually increasing, but most CFBC ash has been landfilled and discarded due to the limited utilization. The major chemical compositions of CFBC ash are $SiO_2$, CaO and $CaSO_4$, which could form hydration products by reacting with water as self-cementing property such as cement. The purpose of the this study is to derive the optimal mix proportions to improve polymer-modified mortar with the use of CFBC ash which has the self-cementing property. In order to develop polymer-modified mortar, three mix proportions were determined, and fundamental properties for the mixtures were obtained. As a result, the optimal mixture containing 10 percent of silica fume, 1.0 percent of polymer and 3.5 percent of expansive additives were proposed in this study.

An Experimental Study on the Fundamental Properties and Durability of Sewer Type Restorative Mortar Spread with Antibiotics (항균제를 도포한 하수시설용 단면복구 모르타르의 기초물성 및 내구특성에 관한 실험적 연구)

  • Kim, Moo-Han;Kim, Gyu-Yong;Kim, Jae-Hwan;Cho, Bong-Suk;Lee, Dong-Heck
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.3
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    • pp.195-202
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    • 2006
  • Deterioration of sewer concrete is representative that biochemical corrosion according to the $H_2S$ has growth by inhabit sulfur-oxidzing bacteria because of special environment in sewer. But in case of domestic, fundamentally, sulfur-oxidzing bacteria could moderate development of repair material method is need because of corrosion prevent method is inconsideration with carry out to improve project. In this paper, after development of spread type antibiotic with antibio-metal, antibacterial performance about sulfur-oxidzing bacteria of antibiotic and tested to estimate fundamental properties of bonding strength, abrasion contents, contents of water absorption, contents of air permeability, carbonation depth, chloride ion penetration depth and chemical resistance of spread with antibiotic restorative mortar.