• Proceedings of the SAREK Conference
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• 2008.11a
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• pp.181-185
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• 2008

The new concept for liquefaction of natural gas has been designed and simulated in this paper. Conventional liquefaction cycles are usually composed with Joule-Thomson valves at lower temperature refrigerant cycle. The new concept of natural gas liquefaction is discussed. The main difference with conventional liquefaction process is the presence of the turbine at low temperature of MR (mixed refrigerant) cycle. The turbine acts as expander but also as an energy generator. This generated energy is provided to the compressor which consumes energy to pressurize refrigerants. The composition of the mixed refrigerant is investigated in this study. Components of the refrigerant are methane, propane and nitrogen. Composition for new process is traced with Aspen HYSYS software. LNG heat exchangers are analyzed for the new process. Heating and cooling curves in heat exchangers were also analyzed.

• Journal of the Korean Institute of Gas
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• v.20 no.2
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• pp.10-15
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• 2016

This paper is to analyze and study the failure examples of refrigerant gas in automotive air conditioner. The first example, the air conditioner compressor continually operated that the refrigerant was leaked in air conditioner system. By lubrication shortage, the piston was partially sticked on cylinder of air conditioner compressor inner part. This was caused the phenomenon of engine operation trouble by load increasing with engine rpm variation during engine running. The second example, it sought the fact that the air conditioner refrigerant gas was leaked from air conditioner compressor to condenser high pressure pipe toward rear air conditioner checking with the lines of air conditioner. The third example, the refrigerant gas of air conditioner found that was leaked imperceptible from condenser inner by crack that was generated on the fins of air conditioner condenser. Therefore, the air conditioner system that maintain the air conditioner by decreasing the in-car temperature must meticulously manage to not leak the air conditioner refrigerant gas.

• Proceedings of the Korean Society of Marine Engineers Conference
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• 2005.06a
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• pp.216-221
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• 2005

The heat transfer coefficient and pressure drop during gas cooling process of carbon dioxide in a helically coiled tube were investigated experimentally. The experiments were conducted without oil in the refrigerant loop. The main components of the refrigerant loop are a receiver, a variable speed pump, a mass flowmeter, a pre-heater, a gas cooler(test section) and an isothermal tank. The test section is a double pipe type heat exchanger with refrigerant flowing in the inner tube and water flowing in the annulus. It was made of a copper tube with the inner diameter of 4.85 [mm], the outer diameter of 6.35 [mm] and length of 10000 [mm]. The refrigerant mass fluxes were 200${\sim}$600 [kg/$m^2$s] and the average pressure varied from 7.5 [MPa] to 10.0 [MPa]. The main results were summarized as follows: The heat transfer coefficient of supercritical $CO_2$ increases, as the cooling pressure of gas cooler decreases. And the heat transfer coefficient increases with the increase of the refrigerant mass flux. The pressure drop decreases in increase of the gas cooler pressure and increases with increase the refrigerant mass flux.

• Journal of Power System Engineering
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• v.18 no.1
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• pp.69-75
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• 2014

The pressure and temperature characteristics of mixed refrigerant gases in bulb for thermostatic expansion valve were studied using R22 refrigerant and $N_2$ gases. The characteristics of mixed refrigerant gases were investigated according to pressure variation and the variation of composition ratio of R22 refrigerant and $N_2$ gases in the temperature range of -$15^{\circ}C$~$15^{\circ}C$. The Maximum operating pressure(MOP) of mixed refrigerant gases were showed a tendency to decrease with decreasing the mixing ratio of $N_2$ gas. The characteristics in the case of the mixing ratio of 90:1 for R22 refrigerant and $N_2$ gases were the same result as Reference refrigerant. In addition, the characteristics of the mixed refrigerant gases in the mixing ratio of 90:1 for R22 refrigerant and $N_2$ gases were showed almost linear in the measurement range of pressure-temperature, and the physical properties also were showed similar results with Reference refrigerant. It was able to confirm that a MOP on the thermostatic expansion valve for sensing bulb can be maintained by adjusting the mixing ratio of R22 refrigerant and $N_2$ gases.

• Journal of the Korean Institute of Gas
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• v.15 no.6
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• pp.38-43
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• 2011

Natural gas liquefaction process runs under cryogenic condition, and it spends large amount of energy. Minimizing energy consumption of natural gas liquefaction process is an important issue because of its physical characteristics. Among many kinds of natural gas liquefaction processes, C3-MR(Propane Pre-cooled Mixed Refrigerant) process uses two kind of refrigerants. One is the propane as the pure refrigerant(PR) and the other is the mixed refrigerant(MR). In this study, to find the optimal compressing level, propane cycle is simulated on different pressure level. The case study result shows relationship between energy consumption and pressure level. As a result, the conclusion is that at a higher pressure level, process consumes lower energy. At 5 pressure-levels, energy consumption is 23.7% lower than 3 pressure-levels.

• Journal of the Korean Institute of Gas
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• v.17 no.4
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• pp.51-57
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• 2013

The process of liquefied natural gas is less then $-160^{\circ}C$ to natural gas by cooling at atmospheric pressure. When control strategy was made, one of the most significant is analysis of process. It is important to understand the control variable change according to manipulated variable change. In this study, we experiment natural gas liquefied process using C3MR(Propane Pre-cooled Mixed Refrigerant) process by BSU(Bench Scale Unit). We analyzed the change of refrigerant temperature and natural gas temperature according to the change of refrigerant flow rate so as to search an influence flow rate according to adjust each manipulated variables. One of the manipulated variable affected a number of control variables, but were able to confirm a control variable with a large response.

• Journal of the Korean Institute of Gas
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• v.17 no.3
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• pp.27-32
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• 2013

Natural gas liquefaction process which is operated under cryogenic condition spends large amount of energy. Most of energy in the natural gas liquefaction process is consumed by compressors. Therefore, minimizing energy consumption of compressors is an important issue in process design and operation. Among various natural gas liquefaction processes, propane pre-cooled mixed refrigerant (C3MR) process consists of mixed refrigerant system and pure refrigerant system. In this study, to find the optimal design of pure refrigerant system, pure refrigerant cycle is simulated on different number of pressure levels and the necessary energy of each design is compared. After that, the driver selection model is applied to analyse each processes, which has different number of equipments, in terms of cost. As the result, the design using many equipments spends lower energy. Using this result, this study suggests standard of process design selection by the cost term.

• Journal of Advanced Marine Engineering and Technology
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• v.31 no.5
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• pp.558-566
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• 2007

The performance characteristics of water-chilling heat pump using $CO_2$ with respect to variation of refrigerant charge amount was investigated experimentally. An experimental apparatus is consisted of a compressor, a gas cooler, an expansion valve, an evaporator and a liquid receiver. All heat exchangers used in the test rig are counter-flow-type heat exchangers with concentric dual tubes, which are made of copper. The gas cooler and the evaporator consist of 6 and 4 straight sections respectively arranged in parallel, each has 2400 mm length. The experimental results summarize as the followings : As the refrigerant charge ratio of $CO_2$ heat pump system increases, the discharge pressure and compressor ratio increases, but mass flow rate of refrigerant decreases. Also the compressor work increases with the increase of refrigerant charge ratio. However, the heating and cooling capacity of $CO_2$ heat pump decreases as the refrigerant charge ratio increases. The maximum heating COP of $CO_2$ heat pump system presented at 0.25 refrigerant charge ratio. It is possible to confirm the optimum charge ratio of $CO_2$ heat pump system by the viewpoint of heating COP.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.12 no.1
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• pp.552-558
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• 2011

In this paper, simulation works for a cascade refrigeration cycle using propane, ethylene and methane as a refrigerant have been performed for the liquefaction of natural gas using Peng-Robinson equation of state built-in PRO/II with PROVISION release 8.3. The natural gas feed compositions were supplied from Korea Gas Corporation and the flow rate was assumed to be 5.0 million tons per annual. Supply temperature for propane refrigerant was fixed as $-40^{\circ}C$, that for ethylene refrigerant as $-95^{\circ}C$, and that for methane refrigerant as $-155^{\circ}C$. Natural gas was finally cooled and liquefied to $-162^{\circ}C$ by Joule-Thomson expansion. Conclusively, 91.64% by mole of the natural gas liquefaction ratio was obtained through a cascade refrigeration cycle and Joule-Thomson expansion.

• Proceedings of the Korean Society of Marine Engineers Conference
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• 2005.11a
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• pp.246-247
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• 2005

The paper presents the heat transfer characteristics during cooling process of carbon dioxide($CO_2$) in a helically coiled tube. The main components of the apparatus consist of a receiver, a variable speed pump, a mass flowmeter, a pre-heater, a gas cooler(test section) and an isothermal tank. The test section with the inner diameter 4.55 [mm] is a tube in tube type heat exchanger with refrigerant flowing in the inner tube and water flowing in the annulus. The main results were summarized as follows : The heat transfer coefficient increases with respect to the decrease of the gas cooler pressure in a supercritical region and the increase of the refrigerant mass flux. The pressure drop decreases in increases of the gas cooler pressure and increases with respect to increases the refrigerant mass flux.