• 제목/요약/키워드: reduction iron

검색결과 606건 처리시간 0.025초

쾌삭성 회주철의 개발 (Development of Free Machining Gray Cast Iron)

  • Furuya, Satoshi;Ozoe, Nobuaki
    • 한국주조공학회지
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    • 제42권3호
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    • pp.191-197
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    • 2022
  • This study aims to improve the machinability of gray cast irons in high speed cutting by using nonmetallic inclusions. In this research, small quantities of AL and Mg were added to conventional gray cast irons without influencing their mechanical characteristics and castability to investigate the effects of these nonmetallic inclusions in the gray cast irons on tool wear in high speed cutting. During the high speed turning of gray cast iron containing Al and Mg using a cermet tool, protective layers consisting of Al, Mg, Si, Mn, S and O were detected on the flank face and rake face of the tool, and flank and crater wear were significantly reduced compared to the turning of conventional gray cast iron and gray cast iron added with Al. The effect of inclusions on tool wear increased with increasing cutting speed, and flank and crater wear was the smallest at the cutting speed of 700m/min. Moreover, in face milling, the addition of Al and Mg drastically decreased the wear rate, and wear hardly progressed even in prolonged cutting length after initial wear. The amount of adhesion on tool faces increased as the cutting speed increased. This increase in cutting speed resulted in the formation of a thick protective layer and the reduction of tool wear. Furthermore, the addition of small amounts of Al and Mg prevented thermal cracks in the face milling of gray cast irons.

Preparation, characterization and comparison of antibacterial property of polyethersulfone composite membrane containing zerovalent iron or magnetite nanoparticles

  • Dizge, Nadir;Ozay, Yasin;Simsek, U. Bulut;Gulsen, H. Elif;Akarsu, Ceyhun;Turabik, Meral;Unyayar, Ali;Ocakoglu, Kasim
    • Membrane and Water Treatment
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    • 제8권1호
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    • pp.51-71
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    • 2017
  • Antimicrobial polyethersulfone ultrafiltration membranes containing zerovalent iron ($Fe^0$) and magnetite ($Fe_3O_4$) nanoparticles were synthesized via phase inversion method using polyethersulfone (PES) as membrane material and nano-iron as nanoparticle materials. Zerovalent iron nanoparticles (nZVI) were prepared by the reduction of iron ions with borohydride applying an inert atmosphere by using $N_2$ gases. The magnetite nanoparticles (nMag) were prepared via co-precipitation method by adding a base to an aqueous mixture of $Fe^{3+}$ and $Fe^{2+}$ salts. The synthesized nanoparticles were characterized by scanning electron microscopy, X-ray powder diffraction, and dynamic light scattering analysis. Moreover, the properties of the synthesized membranes were characterized by scanning electron microscopy energy dispersive X-ray spectroscopy and atomic force microscopy. The PES membranes containing the nZVI or nMag were examined for antimicrobial characteristics. Moreover, amount of iron run away from the PES composite membranes during the dead-end filtration were tested. The results showed that the permeation flux of the composite membranes was higher than the pristine PES membrane. The membranes containing nano-iron showed good antibacterial activity against gram-negative bacteria (Escherichia coli). The composite membranes can be successfully used for the domestic wastewater filtration to reduce membrane biofouling.

부식철편에 있어서 철환원능력을 갖춘 세균의 활동에 의한 부식생성물의 변화 (A Study on the Change of the Corrosion Products by the Activity of Iron Reducing Bacteria for Corrosion Carbon Steel)

  • 이소연;마츠이 토시야;요시카와 히데키
    • 보존과학회지
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    • 제26권4호
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    • pp.407-416
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    • 2010
  • 토양 중에 존재하는 철환원능력을 갖춘 세균은 철제유물의 부식생성물을 에너지원으로 이용할 수 있다. 이러한 세균의 활동은 부식생성물의 변화를 초래하여 유물의 부식을 촉진시키는 부식생성물의 판단을 어렵게 할 수 있다. 본 연구의 목적은 철환원세균이 부식생성물에 일으키는 변화를 조사하여, 철제유물의 부식에 관한 이해를 높이고자 한다. 실험은 출토철제유물을 재현하기 위해서 부식촉진인자 중에서 가용성염류(염화물이온, 황산이온)를 이용하여 부식시킨 철편을 준비하였다. 이 부식철편을 세균이 존재하는 배지에서 42일간 배양하였다. 실험 후, 부식철편의 부식생성물은 SEM, EDS, XRD를 이용하여 관찰, 분석을 실시하였다. 관찰결과, 부식철편이 세균의 활동으로 인해 녹색으로 변화하였으며 부식철편에 판상 결정과 마름모꼴 결정이 새롭게 생성된 사실을 알게 되었다.

60Hz ELF 자계에 대한 고 도전율 및 고 투자율 재료의 차폐효과 분석 (Investigation of Shielding Effects of High Conductivity of High Permeability Materials on 60Hz ELF Magnetic Fields)

  • 송기현;명성호;민석원
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제54권4호
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    • pp.166-171
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    • 2005
  • Shielding methods on ELF(Extremely Low Frequency) magnetic fields may include the use of induced currents, modification of magnetic field flux patterns using high permeability and/or high conductivity materials, and others. The magnetic shielding properties of enclosures can be utilized to reduce the magnetic field of current carrying conductors. In this paper, to get a more practical understanding of shielding phenomena, we have investigated the magnetic field reduction by means of 3 dimensional numerical analysis and experiments. We found copper could reduce flux density more then permalloy in both cases of box shield and cylindrical shield. Iron under l0$\mu$T of 1 phase could reduce flux density about $20\%$ more than silicon steel, but both of them under 50$\mu$T has a similar reduction rate of $10\%$. The 3 phase horizontal model gave the highest reduction rate and the 1mm thickness iron under 10$\mu$T of 3 phase lines did lowest.

주철의 표면로울링에서 가압력의 영향 (Relation between applied forces and surface characteristics on surface rolling in cast iron)

  • 육굉수;박병성;최재승
    • 대한기계학회논문집
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    • 제12권4호
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    • pp.705-711
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    • 1988
  • 본 연구에서는 대구중공업(주)의 대형선반 베드면 재질과 동일한 회수철(KS D4301 GC30)시편을 선삭가공하고 볼베어링의 레이스를 이용한 구조로 설계된 볼형 표 면로울링기구를 사용하여 로울러 다듬질을 행함으로서 전가공에 따른 가압력이 표면조 도에 미치는 영향을 구명하는데 목적을 두었으며 아울러 로울링 회수에 따른 표면조도, 경도 및 직경의 변화량을 실험적으로 구명하였다.

주철의 표면로울링에서 이송량과 로울링 회수에 따른 변화 연구 (Effects of Rolling Numbers and Feeds on Surface Deformation in Surface Rolling of Cast Iron)

  • 육굉수;이용철;곽수헌
    • 한국정밀공학회지
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    • 제6권3호
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    • pp.68-77
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    • 1989
  • The surface rolling for cylindrical surface of a grey cast iron was carried out using a lathe with a simple newly-designed tool system. A surface rolling tool used was steel ball whose diameter was 3/8 inch (9.525mm) The effects of rolling feeds and number of rolling on surface rolling were investigated. The contact pressure between ball and workpiece which was considered as Hertz's contact problem was examined and the track of motion of a ball on the cylindrical surface of a work- piece was measured according to the rolling feed. The results obtained were as follows; 1. The roughness of the machined surface which was originally 5.3 .approx. 28 umRz decreased to 1.2 .approx. 5 umRz according to rolling feeds and numbers of rolling. 2. The hardness increased from Hv 260 to Hv 290 .approx. 310 through 2 .approx. 4 rollings according to the roughness of machined surfaces. 3. The reduction of diameter was found to be proportional to the variations of roughness of previous machined surfaces. About 60% to 90% of reduction in diameter was made during the first rolling process. 4. An equation relating the reduction of diameter and the variation of surface roughness after surface rolling was presented using a geometric surface model. 5. An equation for the calculation of dynamic contact area between pressure ball and workpiece according to the rolling feed was presented.

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기계적 합금화법에 의한 헤마타이트의 고상환원 (Solid State Reduction of Haematite by Mechanical Alloying Process)

  • 이충효;홍대석;이만승;권영순
    • 한국분말재료학회지
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    • 제9권1호
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    • pp.25-31
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    • 2002
  • The efects of mechanical aloying conditions and the type of reducing agent on the solid state reductionof haematite $Fe_2O_3$ have been investigated at room temperature. Aluminium titanium zinc and copper were used as reducing agent. Nanocomposites of metal-oxide in which oxide particles with nano size were dispersed in Fe matrix were obtained by mechanical alloying of $Fe_2O_3$ with aluminium and titanium respectively However the reduction of $Fe_2O_3$ by coppe was not occurred Composite materials of iron with $Al_2O_3$ and $TiO_2$ were obtained from the system of $Fe_2O_3-Al$ and $Fe_2O_3-Ti$ after ball milling for 20 hrs and 30 hrs respectively. And the system of $Fe_2O_3-Zn$ resulted in the formationof FeO with ZnO after ball milling of 120 hrs. The final grain sizes of iron estimated by X-ray diffraction line-width measurement were in the ranges of 24~33 nm.

도금욕 부유드로스의 감소 (Reduction of floating Dross in the Zinc Bath)

  • Chang, Seky
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 1999년도 춘계학술발표회 초록집
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    • pp.97-97
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    • 1999
  • Dross formation in the zinc bath is inevitable under any condition as long as coating process on steel strip continues. Thus, bath aluminum and temperature are precisely managed to suppress the increase of dross. Also, excessive dross for normal coating process is generally eliminated physically by bubbling and skimming. Total amount of dross in the bath can be sometimes high enough to cause coating defect. On the other hand, local concentration of dross can make coating defect even with satisfactory level of total amount of dross. Reduction of dross in the bath was attempted by using ceramic foam filter made of mainly alumina. Dross in molten zinc was almost reduced to the levels of solubility of iron and aluminum in molten zinc at $450~460^{\circ}C$. Their solubility levels were confirmed by thermodynamic calculations or DEAL program. Two kinds of filters were tested for dross reduction. One was #20 ppi, porous per inch, and the other #30 ppi filter. Both were effective in reducing the bath dross to the solubility levels at the static state. Bath iron was reduced by 24 wt% and 19 wt% with #20 filter, and by 35 wt% and 29 wt% with #30 filter for GI and GA pot, respectively. Also, ceramic foam filter did not make any harm to the zinc bath composition after filtering test.

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