• Proceedings of the Korean Society of Precision Engineering Conference
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• 2007.06a
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• pp.545-546
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• 2007

• Journal of the Korea Academia-Industrial cooperation Society
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• v.12 no.5
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• pp.2061-2066
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• 2011

A cycloid speed reducer is one of the rotational speed regulation devices of the machinery. A cycloid speed reducer has an advantage of transmitting high torque, but is known to be unsuitable for high speed rotation. However, it is almost impossible in an analytical method to find a use limit speed when installing such a speed reducer in a 200ton loading transporter. In this research the cycloid reducer was simulated to get its performance depending on friction energy loss in time domain by using by LS-DYNA. The maximum torque of the cycloid speed reducer is 3.5ton-m, so the comparison of analysis results between a case of 60rpm rotation and a case of 162rpm rotation with such a torque showed the following results. In the case of 60rpm rotation, the maximum stress appearing in the RV gear and the pin gear was 463MPa and 507MPa. Lost power due to friction was 50kW; In the case of 162rpm rotation, the maximum stress appearing in the RV gear and the pin gear was 550MPa and 538MPa. Lost power due to friction was 175kW, which was shown to be almost impossible to use.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.12
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• pp.15-21
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• 2019

The worm reducer is capable of quadrature power transmission when the shafts are disposed at right angles to each other. Since a large reduction ratio can be obtained of up to approximately 1/100 and a sliding movement is performed during operation compared with other gears, the noise and vibration are small, and there is the advantage that reverse rotation can be prevented. On the other hand, severe wear and damage are displayed on the gear and worm tooth surface, and many defects, such as intense heat generation of the reducer, occur. In the reducer case, the four-piece casing method was selected to solve the problems of heat generation, transmission efficiency, and assemblability. In this paper, we analyzed the problems of the worm and worm wheel (the core parts of a 5-Ton worm reducer) and casing through these methods and researched how to solve them.

• Journal of the Korea Institute of Building Construction
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• v.17 no.5
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• pp.429-435
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• 2017

The aim of the research is, for normal strength range concrete mixture, to evaluate the fluidity development and robustness of the mixture depending on various water reducers. Although a usage of water reducer has been essential to make a concrete under the current conditions of worsen aggregate quality, selection of appropriate performance of water reducer is significant. Hence, in this research, regarding the normal strength range mortar, three different performance of water reducers were evaluated in aspects of securing fluidity, and robustness, rheological behaviors. Additionally, for the concrete mixture, the fluidity change was evaluated depending on unit water content for each different water reducer, and the water reducing performance with manufacturing cost was compared and analyzed. By the result of this research, it is expected to provide a case of determining appropriate kind of water reducer and to contribute on conditions of securing sufficient fluidity with stable quality and economical advantage.

• Journal of the Korean Society for Geothermal and Hydrothermal Energy
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• v.13 no.1
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• pp.1-6
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• 2017

In this paper, the flow characteristics of water in the water supply pipes of a WBC array were evaluated. We simulated the flow velocities and pressures for a standard pipe, an expansion pipe with a concentric reducer, and an expansion pipe with an eccentric reducer using computational fluid dynamics. In the case of the standard pipe, when the inlet flow velocities were 0.5 m/s and 2.0 m/s, the maximum flow velocities at the center of the WBC array were 0.54 m/s and 2.74 m/s, respectively, which were the greatest values among those of all the pipe models considered. In the case of the expansion pipe, the maximum flow velocities at the center of the WBC array were almost the same under the same conditions regardless of the type of reducer. The pressure losses in the pipe due to the concentric and eccentric reducers were found to be (165.09 ${\times}$ inlet $velocity^{1.6677}$) and (210.98 ${\times}$ inlet $velocity^{1.6478}$), respectively. The coefficient of determination at this time was greater than 0.99 and was the same for both the models. As a simulation result, it was found that in order to reduce the pressure loss when pipe with WBC array is connected with a conventional pipe, diameter of the pipe with WBC array at that section should be enlarged by one step, and then connected to the conventional pipe with a concentric reducer.

• Korean Journal of Agricultural Science
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• v.45 no.2
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• pp.283-289
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• 2018

Agricultural gear reducers are used in a variety of agricultural machinery designs such as in agricultural tractors and transport cars, and even greenhouses. For greenhouses, a gear reducer is used to control windows on the side and the roof. Gear reducers for agricultural applications are designed using the empirical method because of the lack of a standard for experimentation. Simulation is necessary for the optimal design of an agricultural gear reducer. There are many advantages to this optimization such as low-cost maintenance, reduced size, and weight. In this study, bending and contact safety factor simulation for the gear reducer of a greenhouse was conducted by decreasing the face widths of helical gear shaft 2 and shaft 3 from 30.8 and 30 mm, respectively, at an interval of 4 mm. The bending and contact safety factors were calculated using AGMA standard. Simulation results showed that bending and contact safety factors decreased rapidly when the face width of the helical gear on shaft 2 was 30 mm and the face width of helical gear on shaft 3 decreased from 30.8 mm to 26.8 mm, suggesting that it would be safe to reduce the face width of the helical gear on shaft 3 to 26.8 mm. The reduction of the face width also reduced the weight of the agricultural gear. This study suggests that the agricultural gear reducer safety factor decreases as the face width decreases.

• Journal of the Korean Society for Heat Treatment
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• v.36 no.5
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• pp.311-317
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• 2023

An autofilter is a device that removes impurities contained in heavy fuel oil used in diesel engines of ships or power plants, and also automatically removes impurities accumulated in the filter through a reverse washing function. The reducer-integrated motor serves to rotate the filter at low speed to enable reverse automatic cleaning in the autofilter device. To achieve a low speed of 0.65 to 0.75 rpm in a reducer-integrated motor, a small motor that can operate at 97rpm at a rated voltage of 110 V and 112.5 rpm at 220 V is required. Additionally, a large gear ratio of 1/150 is required. To ensure the durability and reliability of these reducers, the strength of the gear must be evaluated at the design stage. In general, there is a limit to evaluating the stress and strain state according to the vibration characteristics acting on each gear in the driving state of the reducer through quasi-static analysis. Therefore, in this study, the operation characteristics of the auto filter's reducer-integrated motor were first analyzed using the rigid body dynamics analysis method. Then, this rigid body dynamics analysis model was extended to a flexible multibody dynamics analysis model to analyze the stress and strain states acting on each gear and evaluate the design feasibility of the gear.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.06a
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• pp.225-226
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• 2008

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.11a
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• pp.875-876
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• 2010

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.13 no.5
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• pp.8-14
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• 2014

A slewing reducer consists of two planetary gearsets which require a good load distribution over the gear tooth flank for enhanced durability. This work investigates how the bearing characteristics influence the load distribution over the gear tooth flank. A complete system model is developed to analyze a slewing reducer, including the non-linear mesh stiffness of the gears and the non-linear stiffness of bearings. The results indicate that the type, arrangement and preload of the output shaft bearings greatly influence the gear mesh misalignment, contact pattern, face load factor, gear safety factor and lifetimes of the parts.