• Title/Summary/Keyword: recycled cement

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Effect of micro-silica on mechanical and durability properties of high volume fly ash recycled aggregate concretes (HVFA-RAC)

  • Shaikh, Faiz;Kerai, Sachin;Kerai, Shailesh
    • Advances in concrete construction
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    • v.3 no.4
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    • pp.317-331
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    • 2015
  • This paper presents the effect of different micro-silica (MS) contents of 5, 10 and 15 wt.% as partial replacement of cement on mechanical and durability properties of high volume fly ash - recycled aggregate concretes (HVFA-RAC) containing 50% class F fly ash (FA) and 35% recycled coarse aggregate (RCA) as partial replacement of cement and natural coarse aggregate (NCA), respectively. The measured mechanical and durability properties are compressive strength, indirect tensile strength, elastic modulus, drying shrinkage, water sorptivity and chloride permeability. The effects of different curing ages of 7, 28, 56 and 91 days on above properties are also considered in this study. The results show that the addition of MS up to 10% improved the early age (7 days) strength properties of HVFA-RAC, however, at later ages (e.g. 28-91 days) the above mechanical properties are improved for all MS contents. The 5% MS exhibited the best performance among all MS contents for all mechanical properties of HVFA-RAC. In the case of measured durability properties, mix results are obtained, where 10% and 5% MS exhibited the lowest sorptivity and drying shrinkage, respectively at all ages. However, in the case of chloride ion permeability a decreasing trend is observed with increase in MS contents and curing ages. Strong correlations of indirect tensile strength and modulus of elasticity with square root of compressive strength are also observed in HVFA-RAC. Nevertheless, it is established in this study that MS contributes to the sustainability of HVFA-RAC significantly by improving the mechanical and durability properties of concrete containing 50%less cement and 35% less natural coarse aggregates.

Engineering Properties of the Non-Cement Mortar using the Fly ash from Combined Heat Power Plant and Recycled Fine Aggregate (열병합발전소 플라이애시와 순환잔골재를 사용한 무시멘트 모르타르의 공학적 특성)

  • Nam, Han-Kook;Lim, Jeong-Geun;Lee, Sang-Soo
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.6
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    • pp.553-559
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    • 2015
  • In this study, to suggest the application method of recycled fine aggregate, the non-cement mortar was prepared and studied with the binders of blast furnace slag, fly ash, and fly ash from combined heat power plant. As a basic experiment, a series of tests was conducted to determine the potions of the binders and types of activator. When the binder was consisted with 20% of fly ash and 40% of fly ash from combined heat power plant, the highest strength of the mortar was obtained, and as an activator, the combination of sodium hydroxide 2.5%, and calcium hydroxide 7.5% showed the highest strength of the mortar. Therefore, this study focuses on engineering properties of mortar contains fly ash from combined heat power plant and recycled fine aggregate according to replacement ratio of recycled fine aggregate based on the optimum mix from the basic experiment. As a result, the best replacement ratio of recycled fine aggregate is 75%.

Quality Properties of Mortar Using the Recycled Fine Aggregates and Fly Ash Depending on Mixing Factors (순환잔골재와 플라이애시를 사용하는 모르터의 배합요인 변화에 따른 품질특성)

  • Han, Cheon-Goo;Son, Seok-Heon;Park, Kyung-Taek
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.4
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    • pp.99-105
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    • 2010
  • This study analyzed the effects of changes in mixing factors of zero-cement mortar that only used recycled fine aggregates and fly-ash on quality of mortar, and the results are as follows. To describe the property of fresh mortar, as mix proportion and flow of mortar increased, W/B was highly selected and air content decreased. To describe compressive strength according to age as the property of hardened mortar, it was revealed that the strength did not strength until the 14 day, but strength of about 1 ~ 2 MPa strength during the 14 day through 28 day, and almost similar strength after 28 day. Also, compressive strength according to changes in mix proportion, flow and B/W was generally similar. Summarizing the above experimental results, in case of mortar that used recycled fine aggregates and fly-ash, it secured the strength for the use of landfill even though not for structural use. Especially, poor mix proved to be more useful than rich mix.

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Quantitative Analysis of Rietveld Method Minerals by Sintering Temperature of Cement Clinkers with Fly Ash (리트벨트법에 의한 석탄재를 적용한 시멘트 클링커의 소성 온도별 광물 정량분석)

  • Yoo, Dong-Woo;Im, Young-Jin;Park, Tae-Gyun;Lee, Chang-Hyun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.514-519
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    • 2020
  • In this study, cement clinkers were sintered at each temperature by replacing some of the clay components of cement clinkers with coal materials. The mineral phase change of sintered cement clinker was quantitatively analyzed by XRD-Rietveld method. As the sintering temperature of cement clinker increased, the amount of belite decreased, the amount of alite increased, and the amount of free-CaO decreased. The form of alite and belite could be distinguished at sintering temperature of 1450℃ or higher. The crystal size was greatly increased at 1500℃ sintering. It was confirmed that the excessive sintering was progressed. Free-CaO decreased with the increase of sintering temperature. At 1450 ℃ or higher, it was less than 0.5%. In 1450℃ or greater, it is determined that enough sintering is included. Therefore, the application of fly ash as a raw material of cement clinker was judged to be usable as a source of chemical components of alumina and iron raw materials.

A Study on Changes in High-Temperature Microstructure of Coal Ash Applied as Cement Clinker Raw Material (시멘트 클링커 원료로서 적용한 석탄재의 고온 미세구조 변화 고찰)

  • Yoo, Dong-Woo;Im, Young-Jin;Kwon, Sung-Ku;Lee, Seok-Je
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.3
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    • pp.211-218
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    • 2022
  • Coal ash is being considered as a source of silica and alumina for cement clinker. The purpose of this study was to investigate the effect on cement clinker sintering by confirming the high-temperature microstructural change according to the firing temperature in the cement clinker sintering process of coal ash. In the coal ash used as a raw material for cement clinker, the shape change of the particle surface was confirmed from the sintering tem perature of 950 ℃. The shape of the coal ash disappeared from the sintering temperature higher than 1250 ℃. It was confirmed that the Al and Fe components of the coal ash were converted to the cement interstitial phase at a temperature higher than 1350 ℃. In addition, the clinker using a large amount of coal ash as a raw material showed a low content of Lime and a high content of Belite in the sintering tem perature range of 1150~1200 ℃. From this, it was confirmed that the formation of calcium silicate mineral proceeds more easily at the initial sintering temperature by the application of coal ash.

Enhancement in the quality of mortar which uses uses 3-type blast-furnace slag cement and circulated fine aggregate, according to replacement ratio changes of waste refractories and desulfurized plaster (폐내화물 및 탈황석고의 치환율 변화에 따른 3종 고로슬래그 시멘트와 순환잔골재를 사용하는 모르타르의 품질향상)

  • Lee, Jae-Jin;Lee, Jea-Hyeon;Baek, Cheol;Kim, Min-Sang;Yoon, Won-Geun;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.10a
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    • pp.56-57
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    • 2016
  • Recently amongst Korea's construction companies there has been heightened interest in environment load reduction and resource recycling. As a result, the construction industry is examining recycled materials alternative to cement and blast-furnace slag (BS henceforth) cement, such as waste refractories and desulfurized plaster. This study analyzes the liquidity and intensity characteristics of mortar according to changes in replacement ratios of waste refractories and desulfurized plaster, used as industry by-products in mortar environments that use BS 3-type cements and circulated fine aggregate. As a result, the greater the increase in replacement ratios of desulfurized plaster, the greater the increase in liquidity and air quantity, as well as compression strength.

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An Experimental Study on the Workability and Engineering Properties of Recycled Aggregate Concrete Mixed Fly ash. - Part 1. In the case of fresh concrete - (플라이애쉬를 혼입한 재생골재의 시공성 및 공학적 특성에 관한 실험적 연구 -제 1보 아직 굳지않은 콘크리트의 성상을 중심으로-)

  • 남상일;김진만;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.04a
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    • pp.254-259
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    • 1994
  • Recycling of waste concrete will contribute not only to the solution of a growing waste disposal problem, also help to conserve natural resources of aggregate and to secure future supply of reasonably priced aggregates for building construction purpose within large urban areas. But there recycled aggregates are more porous and less resistant to mechanical actions. In comparison with natural aggrete concrete, recycled aggregate concrete shows reductions in strength and other engineering properties. And it may also be less durable due to increase in porosity and permeability. Economical ways of improving the quality of recycled aggregate concrete are: (1)by reducing the water-cement ratio; (2)by reducing the water content using a superplasticizer without affecting the workability; (3)addition of pozzolan, such as fly ash; and (4)blending of recycled aggregate with the natural aggretes.

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Recycling Waste Concrete for Low-Volume Road Pavement (페콘크리트를 재활용한 소도로 포장에 관한 연구)

  • 김광우;류능환;최영규
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.38 no.4
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    • pp.137-146
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    • 1996
  • This paper presents the results of field experience from an experimental pavement construction on a low volume road using recycled concrete. The recycled concrete was prepared by replacing a half of coarse aggregate with recycled aggregate. Virgin natural sand was used as fine aggregate together a plasticizer and a fly ash (0.8% and 5% by wt. of cement, respectively). The load bearing capacity of the subbase made of recycled aggregate was acceptable. The length, thickness and width of the pavement were l00m, 20cm and 3m, respectively. From construction experience, it was found that workability and finishability of the recycled concrete mixture were relatively poor, but strengths were satisfactory. Flexural strength, compressive strength and elastic modulus at 28 days were 54Kg/$cm^2$, over 250Kg/$cm^2$, and 220,OOOKg/$cm^2$, respectively. The construction could be performed by hand without much difficulty. The surface was finished smoothly by wet fabric and only minor cracks were found on the surface.

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