• Journal of Technologic Dentistry
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• v.11 no.1
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• pp.103-109
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• 1989

Bond strength between alloy and ceramic plays an important role in deciding the quaring the processing of metalceramic restorations. Now the author had an experiment on the measurement of bond strength differences accoding to the contents of recast alloy used during the processing of metal-ceramic restorations. In the experiment, Anusavice's Planar Interface Shear Bond Test was employed to determine the bond strength. Total 25 specimens were divided as 5 groups, that is, 5 specimens in a group respections : Group I (new alloy 100%) Group II (new 75%$\cdot$recast 25%), Group III (new 50%$\cdot$recast 50%), Group IV (new 25%$\cdot$recast 75%), Group V(recast 100%). All specimens examined micropically and respective strength values of the group specimens were checked simultaneously. The results were as follows, 1. In the analtsis of variance the result showed the significant differences of 1%(P<0.01) among the each group classifid according to the recast contents. 2. When the interfaces of specimens were examined with an electron microscope, the air bubble were evenly occurred in all the specimens, and the occurrence frequencies and the sizes of air bubble were different between Group I and Group III, especially marked different Group I and Croup V. 3. In respective verification of each group through T-test, between Group I and Group II, between Group I and Group III did not show significant differences. 4. There was significant difference between Group I and Group IV, between Group I and Group V as 1%(P<0.01). 5. In the Shear Bond Test of all the groups, Croup V showed the lowest value. Explanatoion of Figures Fig 1. Main fracture type of metal-porcelain interlace showed in group I, II, III from shear Bond Test resets. Fig 2. Main fracture type of metal-porcelain interface showed In group Ⅳ, Ⅴ form shear Bond Test resets. Air bubble and their size appeared around interface of metal-porcelain. Fig 3. Group I, Fig 4. Group II Fig 5. Group III, Fig 6. Group IV, Fig 7. Group V.

• Journal of Technologic Dentistry
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• v.8 no.1
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• pp.37-43
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• 1986

The purpose of this study is to evalute the effects of melting and casting procedures on the castability of some N-Cr and Ag-Pd alloys. One Ag-Pd alloy and two Ni-Cr alloys were chosen for study, and the first casting group of these alloys were used as the control, and with which the castability of the first recase group and the mixture group of the first recast and as much amount of the first casting alloy was compared. The results of this study were as follows: 1. The castability of the first recast alloys veried significantly depending upon the presence or abscence of the first casting alloy and the kind of alloys. 2. When the first recast alloy was mixed with as much amount of the first casting alloy, there was no significant difference in castabilityh between the first recast group and the first casting group. 3. When the first recast alloy was used alone, the castability veried significantly depending upon the kind of alloys, i.e., the castability of Rexillium III and Palliag M was decreased significantly when compared with that of the first casting groups, while that of C & B Alloy was not.

• Journal of Technologic Dentistry
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• v.31 no.1
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• pp.17-21
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• 2009

This experimental study was to determine the fitness on each cervical margin of recast using crown base metal alloy. The alloy used in this experimental study was a Ni-Cr alloy(Wirolloy, Bego, Germany) for the fabrication of full cast crown prosthesis. Twenty-five copings were divided into the five groups. And the group A, B, C, D and E were cording successively according to the frequency of recast to five times. Each specimen was recasted without adding new metal. The experimental results were as follows: 1. The group A and B showed good fitness had subtle differences in each cervical margin adaptation, in other words, the mesio and disto cervical margin showed worse adaptation than the bucco and linguo cervical margin. 2. The group C got good fitness in bucco and linguo cervical margins, but the mesio and disto cervical margin showed inaccurate fitness. And I could not get good casting bodies without adding new metal. 3. The group D and E showed bad fitness for each cervical margin. Therefore the group D and E lost its function as a dental restoration.

• Journal of Technologic Dentistry
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• v.8 no.1
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• pp.51-55
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• 1986

The castability of base metal alloys for dental casting in influenced by burn-out temperature and recent percentage. Burn-out temperatures for casting are set at 200$^{\circ}F$ interval from 1000$^{\circ}F$ to 1800$^{\circ}F$. According to recast metal percent in new cast alloy metal alloys are tested. The results are as followings: 1. In the new alloy(100%), the castability is the most. 2. The burn-out temperature in 1600$\sim$1800$^{\circ}F$, castability of 100% new alloy was more four times than of 50% new alloy plus 50% recast alloy. The using of 50% new alloy and 50% recast alloy, therefore, was unlike in castability. 3. The burn-out temperature in 1600$^{\circ}F$, castability of 100% new alloy was more than four times in soaking 20 minutes, but there was no any difference at 18700$^{\circ}F$. 4. It is investigated that the optimal burn-out temperature is 1600$^{\circ}F$ for the C & B alloy.

• Journal of the Korean Society for Precision Engineering
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• v.30 no.6
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• pp.638-643
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• 2013

Laser beam machining (LBM) is fast, contactless and able to machine various materials. So it is used to cut metal, drill holes, weld or pattern the imprinted surface. However, after LBM, there still leave burrs and recast layers around the machined area. In order to remove these unwanted parts, LBM process often uses electrochemical etching (ECE). But, the total thickness of workpiece is reduced because the etching process removes not only burrs and recast layers, but also the entire surface. In this paper, surface coating was performed using enamel after LBM on metal. The recast layer can be selectively removed without decreasing total thickness. Comparing with LBM process only, the surface quality of enamel coating process was better than that. And edge shape was also maintained after ECE.

• Journal of Technologic Dentistry
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• v.28 no.2
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• pp.355-366
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• 2006

The purpose of this study was to determine if repeated casting has a detrimental effect on the corrosion behavior of nickel-chrome casting alloys. The X-ray diffraction analysis, vickers hardness test, SEM, EDX and corrosion test were performed to determine the effects of recasting on chemical composition, microstructure, physical property, castability and corrosion behavior of nickel-chrome casting alloys. The X-ray diffraction analysis results for the cast and recast specimens of the VeraBond and the Rexillium V showed that major crystal phase contained nickel-chrome compounds, Nickel carbide and Chrome carbide. Microstructure analysis results for the cast and recast specimens of the VeraBond and the Rexillium V showed recasting has no effect on microstructure. EDX analysis results indicated the percentage of the main component nickel(Ni) in the specimens of the VeraBond showed a tendency to increase with recasting, but those of other components Carbon(C) showed a tendency to decrease with recasting, Chrome(Cr), Silicon(Si), Aluminium(Al) and molybdenum(Mo) showed no changes in the percentage. The percentage of the main component nickel(Ni) in the specimens of the Rexillium V showed a tendency to increase with recasting, but those of other components silicon(Si), carbon(C) and molybdenum(Mo) showed a tendency to decrease with recasting, chrome(Cr) and aluminium(Al) showed no changes in the percentage. The vickers hardness results for the cast and recast specimens of the VeraBond and the Rexillium V showed a tendency to decrease with recasting, but the differences for the first to fifth cast were not statistically significant. The castability results for the cast and recast specimens of the VeraBond and the Rexillium V showed a tendency to decrease with recasting, but the differences for the first to fifth cast were not statistically significant. The cast and recast specimens of the VeraBond and the Rexillium V showed no differences in the corrosion resistance. The results indicate that the VeraBond and the Rexillium V can be safely recast.

• Journal of Mechanical Science and Technology
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• v.17 no.10
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• pp.1475-1484
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• 2003

The EDM processing characteristics of one of the nickel-based heat resistant alloys, Hastelloy- X, were investigated under the various EDM conditions and analyzed in terms of surface integrity. This alloy is commonly used as a material for the hot gas path component of gas turbines and it is difficult to machine by conventional machining methods. The primary EDM parameter which was varied in this study were the pulse-on time. Since the pulse-on time is one of the main factors that determines the intensity of the electrical discharge energy, it was expected that the machining ratio and the surface integrity of the specimens would be proportionally dependent on the pulse-on duration. However, experimental results showed that MRR (material removal rate) and EWR (electrode wear rate) behaved nonlinearly with respect to the pulse duration, whereas the morphological and metallurgical features showed rather a constant trend of change by the pulse duration. In addition the heat treating process affected the recast layer and HAZ to be recrystallized but softening occurred in recast layer only. A metallurgical evaluation of the microstructure for the altered material zone was also conducted.

• The Journal of Korean Academy of Prosthodontics
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• v.27 no.1
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• pp.31-47
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• 1989

The purpose of this study was to evaluate the chemical bond strength of successively recast Pd-Ag ceramic alloys with porcelain and to investigate changes of quantity of trace elements at the metal-porcelain interface. Porcelain was fired as usual manner on the each successively recast specimen. Rectangular planar shear test was performed and bond strength was measured by Instron universal testing machine. Diffusion of trace elements at the each interface was observed by ESCA (Electron Spectroscopy for Chemical Analysis). The obtained results were as follows : 1. Chemical bond strength was significantly decreased after second recasting. But in case of first recasting, there was no significant decrease of bond strength statistically (p<0.05). 2. Bond strength was not significantly decreased in each generation, when fifty percents new alloy was added (p<0.05). 3. Ag, Sn and In were observed at the porcelain interface. But Pd was not observed. 4. The quantity of Ag, In ions were progressively increased at the metal-porcelain interface as the casting was repeated. Silver ion was most significantly increased.

• The Journal of Korean Academy of Prosthodontics
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• v.28 no.2
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• pp.53-76
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• 1990

The purpose of this study was to evaluate the tensile bond strength of adhesive resins to successively recast Rexillium III and Degudent-U. Recasting was done 4times successively. Specimen $A_1$, were cast by new metal, and $A_2$ by surpus of $A_1$, $A_3$ by surplus of, $A_2$ $A_4$ by surplus of $A_3$, $A_5$ by surplus of $A_4$ plus 50% new metal. The types of surface treatment for resinbonded restoration in this experiment were electrolytic etching by OXY-ETCH(Oxy dental products, Inc., Hillside, New Jersey, U.S,A.), aluminum oxide blasting, anodic oxidation by EZ-OXISOR( Towagiken Co., Kyoto, Japan), electrotinplating by Kura Ace(Kuralay Co., Kyoto, Japan). Three kinds of cementing resin used in this study were Comspan(K.P. Cauil Co, Milford Delaware, U.S.A.), Super Bond C&B(Sun-Medical Co. Ltd., Kyoto,Japan), Panavia EX(Kuralay Co., Ltd., Osaka, Japan). Tensile bond strength was measured by Instron Universal testing machineModel 1125) and all the specimen were observed with SEM(JEOL, JSM-T2000) and mode of bond failure were recorded. The obtained results were as follows : 1. In electrolytic etched group, tensile bond strength was decreassed when recast alloy was used, and tensile bond strength of Compan and panavia EX were not significantly different(P>0.05). 2. In remaining group treated by aluminum oxide blasting, EZ-OXIOR, Kura Ace, tensile bond strength were not changed when recast alloy were used, and tensile bond strength of SuperBond(C&B and Panavia EX were not significantly different(P>0.05). 3. IN SEM evaluation, electrolytic etched group and electrotinplated group exhibited different image when recast alloy was used, and remaining groups treated by aluminum oxide blasting, EZ-OXISOR exhibited the same. 4. IN observation of bond failure, electrolytic etched group exhibited adhesive failure and remaing groups treated by aluminium oxid blasting, EZ-OXISOR, Kura Ace exhibited adhesive and cohesive failure.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.827-831
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• 1997

Conductive veramic matrix composite(CMC) workpiece of TiC 33%/Al /sab 2/O /sab 3/ 66% Y /sab 2/ O /sab 3/ was machined by die sinking electrical discharge machining(EDM) according to different pulse duration and suty factor for reverse polarity of electrode. Material removal rate(MRR) was examined by process under various operating conditions. The surface morphology was evaluated by surface roughness values and scanning electron microscopy(SEM) research. The more MRR was obtained according to increase pulse duration and duty factor. Also the maximum surface roughness(Rmax) of EDMed surface was slightly changed with increased pulse duration and duty factor. The SEM photographs of EDMed surface showed wide recast wide recast distribution region of melting materials in purse duration 0.130(ms) than 0.048(ms).