• Title/Summary/Keyword: ratio of alloy

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Shear Texture Development and Grain Refinement in Asymmetrically Rolled Aluminum Alloy Sheets : Effects of Shear Combinations (비대칭압연한 알루미늄합금판재의 전단집합조직발달과 결정립미세화 : 전단변형 조합의 영향)

  • 이종국;이동녕
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.132-135
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    • 2003
  • Asymmetric rolling, in which the ratio of the rotation rates of the upper and lower rolls was 2, has been used to introduce an intense plastic shear strain for the purpose of grain refinement and developing shear deformation textures through the sheet thickness to improve the strength and plastic strain ratio of AA1050 aluminum alloy sheets. The alloy sheets were rolled at room temperature without lubrication. The textures and microstructures of the sheets were investigated by x-ray diffraction and electron back-scattered diffraction (EBSD) analyses with emphasis on effects of combinations of rot ling directions.

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Optimizing the Friction Stir Spot Welding Parameters to Attain Maximum Strength in Al/Mg Dissimilar Joints

  • Sundaram, Manickam;Visvalingam, Balasubramanian
    • Journal of Welding and Joining
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    • v.34 no.3
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    • pp.23-30
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    • 2016
  • This paper discusses the optimization of friction stir spot welding (FSSW) process parameters for joining Aluminum alloy (AA6061-T6) with Magnesium alloy (AZ31B) sheets. Prior to optimization an empirical relationship was developed to predict the Tensile Shear Fracture Load (TSFL) incorporating the four most important FSSW parameters, i.e., tool rotational speed, plunge rate, dwell time and tool diameter ratio, using response surface methodology (RSM). The experiments were conducted based on four factor, five levels central composite rotatable design (CCD) matrix. The maximum TSFL obtained was 3.61kN, with the tool rotation of 1000 rpm, plunge rate of 16 mm/min, dwell time of 5 sec and tool diameter ratio of 2.5.

A study on the development of photoelastic model material with shape memory effect (형상기억효과를 가진 투과형 광탄성 실험용 모델재료 개발에 관한 연구)

  • Lee, Hyo-Jae;Hwang, Jae-Seok;Shimamoto, Akira
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.3
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    • pp.624-634
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    • 1998
  • The photoelastic model material with shape memory effect and the molding processes for the material are developed in this research. The matrix and fiber of the photoelastic model material developed in this research are epoxy resin (Araldite to hardner 10 to 3 (weight ratio)) and wire of $Ti_50-Ni_50$ shape memory alloy, respectively. It is called Ti50-Ni50 Shape Memory Alloy Fiber Epoxy Composite $(Ti_50-Ni_50SMA-FEC).$ Ti50-Ni50 SMA-FEC is satisfied with the requirements of the photoelastic model material and can be used as a photoelastic model material. The maximum recovering strain of $Ti_50-Ni_50$SMA-FEC is occurred at $80^{\circ}C$ in any prestrain of $Ti_50-Ni_50$ shape memory alloy fiber and in any fiber volume ratio. Recovering strain(force) is increased with the increment of the prestrain and the fiber volume ratio. The best prestrain of $Ti_50-Ni_50$SMA-FEC is 5% for the recovering force among 1%, 3%, 5%.

A Study on the GMA Welding Characteristics of Al5083-O Aluminum Alloy According to the Shield Gas Mixing Ratio and Heat Input (Al5083-O 알루미늄합금의 보호가스 혼합비율 및 입열량에 따른 GMA용접 특성에 관한 연구)

  • 정재강;양훈승;이동길
    • Journal of Welding and Joining
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    • v.20 no.2
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    • pp.65-70
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    • 2002
  • This study was to evaluate GMA welding characteristics of the A15083-O aluminum alloy according to the shield gas mixing ratio and heat input change. The GMA welding of the base metal was carried out with flour different shield gas mixing ratios(Ar100%+He0%, Ar67%+He33%, Ar50%+He50%, and Ar33%+He67%). Regarding the if1uence on the bead shape of the shield gas mixing ratio and heat input, the bead width was greatest in Ar100%+He0% mixture. But the penetration depth and area were greatest in Ar33%+He67% mixture considering that the lower Ax gas ratio, the higher bead depth and area. Also, dilution was also best in the shield gas mixing ratio. The size and number of deflects were least in Ar33%+He67% mixture. Higher He gas ratio resulted in less deflects detected by the radiographic inspection.

Properties of Nimonic 80A Alloy with Change in the Chemical Compositions and Heat Treatment Paths (화학조성 및 열처리경로 변화에 따른 Nimonic 80A 합금의 특성)

  • Choi Byong-Kang;Jeong Hae-Yong;Bae Cha-Hurn
    • Korean Journal of Materials Research
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    • v.15 no.12
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    • pp.773-779
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    • 2005
  • Properties of Ni-base superalloys of Nimonic 80A alloy system were investigated by the observation of microstructures, precipitates ana hardness as a function of the chemical compositions ana the paths of heat treatment. The higher hardness values showed, the higher Ti/Al ratio among high compositions of Cr and Co element. The lower (Ti+Al) and Fe contents decreased in the same Ti/Al ratio, the higher hardness values showed. This results are considered that coherent deformation was increased with increasing Ti/Al ratio. Hardness showed higher value when Cr contents was $18 wt\%$ less than $21wt\%Cr$. In $3.15 wt\%$Co alloy, $\gamma'$ phase was very fine as around 50nm and, its volume fraction and hardness showed the highest value by 2step-aging treatment.

Characteristics of the Unidirectionally Solidified Al-Co Alloy (일방향응고시킨 Al-Co 합금의 특성에 관한 연구)

  • Park, Su-Jung;Jun, Hyun-Yong;Lee, Hyun-Kyu
    • Journal of Korea Foundry Society
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    • v.25 no.1
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    • pp.30-35
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    • 2005
  • The structures and mechanical property of the unidirectionally solidified Al-Co eutectic alloy were investigated. Al-Co eutectic alloy was unidirectionally solidified with growth rates(R) between I cm/hr and 10 cm/hr in the induction furnace maintaining the thermal gradient (G) at solid-liquid interface, $32^{\circ}C$/cm. The eutectic microstructure was varied with the growth condition(G/R ratio). When the G/R ratio was larger than $8.5{\times}10^{3}^{\circ}C/cm^{2}/sec$, a lamellar structure was formed, But the G/R ratio was smaller than $8.5{\times}10^{3}^{\circ}C/cm^{2}/sec$, a colony structure was formed. It was found that the interlamellar spacing(${\lambda}$) was dependent on the growth rate(R) with the relationship, ${\lambda}^{2}{\cdot}R=constant$. The microhardness of this eutectic alloy increased with increase in the growth rate.

Process Design of Titanium Alloy Backward Extrusion (티타늄 합금의 후방압출 공정 설계)

  • 홍성석;김진영;김홍규;박태원;백두현;심인옥;김성식
    • Journal of the Korea Institute of Military Science and Technology
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    • v.6 no.1
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    • pp.68-80
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    • 2003
  • The backward extrusion process of titanium alloy with large length to diameter ratio was simulated for different punch and die shape. The process variables such as initial billet shape, interface friction, contacting time and punch velocity were investigated and compared with experimental results. To make more effectively titanium alloy cup shape forging products with vertical wall, a modified die design which can reduce forging load, prevent sticking with punch and minimize material loss was suggested.

A Study on the Fabrication of Semi-solid Al Alloys by EMS Horizontal Continuous Casting Process (전자교반식 수평연속주조법에 의한 반응고 Al 합금의 제조에 관한 연구)

  • Park, Gi-Beom;Song, Yeong-Bae;Kim, Yeong-Hwan;Kim, Gyeong-Heon;Kim, In-Bae
    • Korean Journal of Materials Research
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    • v.10 no.2
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    • pp.117-123
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    • 2000
  • In this study, to fabricate the semi-solid Al alloy, the 3phase-2poles electromagnetic stirring system was adopted. The changes of primary grain size, aspect ratio, standard deviation, hardness and the size morphology of eutectic Si with pouring temperatures and input voltages were investigated. At the same pouring temperature, with increasing input voltage, aspect ratio, standard deviation and primary grain size were decreased. The optimum condition for fabrication of semisolid Al alloys by EMS horizontal continuous casting process was determined that the input voltage was 220V and the pouring temperature was 68$0^{\circ}C$. At this optimum conditions the primary grain size was 54$\mu\textrm{m}$, the aspect ratio was 1.56 and the size of eutectic Si was 0.5$\mu\textrm{m}$. The micro-hardness of the Al alloy was 72.1 Hv. The semi-solid A356 Al alloy which has very low aspect ratio and standard deviation value could be fabricated by adopting the EMS horizontal continuous casting facility that was manufactured for this study.

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A Model Estimating the Ratigue Crack Growth in Aluminum Alloy A5083-O Considering the Effect of Stress ratio (응력비의 영향을 고려한 알루미늄합금 A5083-O의 피로균열전파 특성 예측모델)

  • 조상명;김종호;김영식
    • Journal of Welding and Joining
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    • v.12 no.3
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    • pp.82-89
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    • 1994
  • In this paper the effect of stress ratio on the fatigue crack growth rate of aluminum alloy A5083-O was examined. The fatigue tests were carried out using CCT (center cracked tension) specimens and CT(compact tension) specimens which were subjected to 0.5 and -1.0 stress ratio respectively. The obtained results are as follows; 1) The $\DeltaK_{th}$ as the function of stress ratio R was introduced in evaluating the fatigue crack growth rate of A5083-O. 2) A new model evaluating the effect of stress ratio on the fatigue crack growth rate was developed over the region of low and high propagation rate.

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