• Title/Summary/Keyword: ratio, Dyeing

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Central Composite Design Matrix (CCDM) for Phthalocyanine Reactive Dyeing of Nylon Fiber: Process Analysis and Optimization

  • Ravikumar, K.;Kim, Byung-Soon;Son, Young-A
    • Textile Coloration and Finishing
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    • v.20 no.2
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    • pp.19-28
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    • 2008
  • The objective of this study was to apply the statistical technique known as design of experiments to optimize the % exhaustion variables for phthalocyanine dyeing of nylon fiber. In this study, a three-factor Central Composite Rotatable Design (CCRD) was used to establish the optimum conditions for the phthalocyanine reactive dyeing of nylon fiber. Temperature, pH and liquor ratio were considered as the variable of interest. Acidic solution with higher temperature and lower liquor ratio were found to be suitable conditions for higher % exhaustion. These three variables were used as independent variables, whose effects on % exhaustion were evaluated. Significant polynomial regression models describing the changes on % exhaustion and % fixation with respect to independent variables were established with coefficient of determination, R2, greater than 0.90. Close agreement between experimental and predicted yields was obtained. Optimum conditions were obtained using surface plots and Monte Carlo simulation techniques where maximum dyeing efficiency is achieved. The significant level of both the main effects and interaction was observed by analysis of variance (ANOVA) approach. Based on the statistical analysis, the results have provided much valuable information on the relationship between response variables and independent variables. This study demonstrates that the CCRD could be efficiently applied for the empirical modeling of % exhaustion and % fixation in dyeing. It also shows that it is an economical way of obtaining the maximum amount of information in a short period of time with least number of experiments.

Solidification/Stabilization of Dyeing Sludge Treated by Fenton Reagent Using Blast Furnace Slag and Fly Ash

  • Lee, Sookoo;Kim, Sebum
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.453-458
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    • 2001
  • This study was performed to reuse the dyeing wastewater sludge treated by Fenton process through the solidification/stabilization technique. To solidify the dyeing sludge the industrial by-products such as blast furnace slag, fly ash and waste sand with cement were used. The laboratory scale and pilot scale test were conducted at room temperature to make construction brick which has high compressive strength and low leaching of heavy metals. The experimental results showed that blast furnace slag and fly ash could be used instead of cement and the products satisfied the regulation of Korean Standards. The blast furnace slag increased the compressive strength and the optimum ratio of slag/dyeing sludge on dry basis was found 0.4. The solidifying agent of SB series could increase rapidly the compressive strength and the optimum ratio of solidifying agent/sludge on dry basis was 0.26 at which the strength was two times compared with non-added condition. The portion of waste and industrial by-products in matrix was over 80%. From the pilot test the optimum pressure in molding was 100kg/$\textrm{cm}^2$ at which the compressive strength was over 100kg/$\textrm{cm}^2$. And the strength increased continuously to 160kg/$\textrm{cm}^2$ until 120 days curing time due to pozzolanic reaction. When SB-20 as a solidifying agent was used, the unconfined compressive strength of dyeing sludge could be obtained 110kg/$\textrm{cm}^2$ which satisfied the regulation of cement brick in Korea Standard(KS).

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Natural Indigo Dyeing of Cotton Fabric - One-step reduction/dyeing process - (면직물에의 천연 인디고 염색 - 일단계 환원/염색 공정 -)

  • Shin, Youn-Sook;Cho, A-Rang;Yoo, Dong-Il
    • Textile Coloration and Finishing
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    • v.22 no.2
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    • pp.101-109
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    • 2010
  • The objective of this study is to investigate the characteristics of natural indigo dyeing of cotton fabric. Reduction and dyeing were carried out by one-step process using an infrared dyeing machine at the liquor ratio of 1:100, and subsequently oxidation and washing in water were followed. Dye uptake was increased with the increase of indigo concentration. Over the full range of dyeing tests, the dyeing condition was optimized to $40^{\circ}C$ for 40min. For most of dye concentrations, the cotton fabrics showed mainly PB color. Maximum K/S value was shown at 4g/L of sodium hydrosulfite concentration and the color strength increased with the increase of dye concentration. Value(lightness) decreased with the increase of dye uptake irrespective of mercerization or reduction method, while the mercerized cotton showed two times higher dye uptake than the untreated cotton. Whereas hue of the untreated cotton showed large decrease of P character(5.6~3.5 PB) with the increase of dye uptake, that of the mercerized cotton increased P character(4.7~5.5 PB). Irrespective of mercerization, value and chroma decreased with the increased of dye uptake. In addition, the untreated showed lower chroma than the mercerized cotton. In the case of traditional reduction, hue of the untreated cotton was changed very little with the increase of dye uptake. For hydrosulfite reduction, P character decreased with the increase of dye uptake. The difference of hue value was small with the change of reduction method(hydrosulfite reduction or traditional fermentation). Color character was not influenced by the changed maximum absorption wavelength. Washing fastness showed 4~4/5 shade change rating without any staining. And dry rubbing fastness was good at low color strength. The bacterial reduction ratios of dyed cotton fabric were also increased.

The Studies of Low Temperature Dyeing on Silk Fibers I. Low Temperature Dyeing of Silk Fiber in the Milling Type Acid Dye (견의 저온 염색에 관한 연구 I. 산성 Milling형 염색에 있어서의 저온염색)

  • 배도규;배현석;정태암
    • Journal of Sericultural and Entomological Science
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    • v.34 no.2
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    • pp.52-57
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    • 1992
  • Using the new type auxiliary(K-1), dyeing experiment was done at the various dyeing conditions and the effects of auxiliary on the dyeing properties of acid milling dye for the silk fiber were dicussed. The results obtained were as follows; 1. The exhaust rate of acid milling dye was increased according to the auxiliary concentration at dyebath pH 7, But the increasing tendency of exhaust rate was decreased above auxiliary concentration 3% o. w. f.. 2. It was the same tendency of exhaust rate at dyebath pH 5, but the diffusion was more powerful at dyebath pH 7 than pH 5. 3. The decreasing ratio of exhaust rate according to dye concentration increasing was lower at auxiliary addition than auxiliary non-addition. 4. The exhaust rate curve according to increasing dyeing temperature showed the inflection point at auxiliary non-addition, but it was not observed in auxiliary addition. Consequently, it seems to be avoid that the occurrence of uneven dyeing at auxiliary addition.

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Effect of Chitosan Treatment on Hair-Dyeing Properties of Sappan Wood (Caesalpinia sappan L.) Powder (키토산의 처리가 소목(Caesalpinia sappan L.) 분말의 염색성에 미치는 영향)

  • Song, Hong Jong;Lee, Yong-Hyun;Kim, Dong Chung
    • Journal of Convergence for Information Technology
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    • v.11 no.6
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    • pp.188-197
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    • 2021
  • In this study, the optimal conditions for hair dyeing using sappan wood (Caesalpinia sappan L.) powder were determined, and then the effect of chitosan treatment on the hair dyeing properties of sappan wood powder was investigated. Treatment of sappan wood powder and water with the ratio of 1:3 (w/w) at 40℃ for 60 minutes was found to be the most effective to hair dyeing. In addition, the pretreatment of low molecular weight (~30 kDa) chitosan at a concentration of 1% (w/w) prior to treatment with sappan wood powder effectively improved and maintained the hair dyeing properties of sappan wood. In conclusion, the low molecular weight chitosan is considered to be of great help as a mordant in improving the dyeing efficiency and retention of sappan wood powder in hair dyeing.

A Study on the One Bath One Step Thermosol Dyeing of Polyester/Cotton Blended Fabrics (폴리에스터/면 혼방직물의 1욕 1단 서모졸 염색에 관한 연구)

  • Ro, Duck-Kil
    • Textile Coloration and Finishing
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    • v.20 no.1
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    • pp.16-21
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    • 2008
  • In this study the effects of swelling and fixing agent for the cotton side of polyester/cotton blended fabrics and the thermosol temperature on the dyeing properties and fastness. were investigated, when the polyester/cotton blended fabrics were dyed with a disperse dye which was able to dye both side of fiber by one bath one step thermosol process. The obtained results are as follows; The dye adsorption decreased with the increase of cotton blend ratio in polyester/cotton blended fabrics, when the ratio of swelling and fixing agent for cotton side was constant. As the thermosol temperature increased up to $210^{\circ}C$, the dye adsorption were increased, but that effect was less significant when the cotton blend ratio was higher.

The Effect of Aftertreatment Conditions on the Dyeability of PET Filament (Poly(ethylene terephthalate) filament의 후처리 조건이 염색성에 미치는 영향)

  • Lee, Dae-Soo;Han, Myeong-Hee
    • Textile Coloration and Finishing
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    • v.2 no.3
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    • pp.1-7
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    • 1990
  • The crystallinity and dyeability of PET filament were studied when the conditions of drawing and heat-setting were varied. The crystaltinity of PET filament was increased as the drawing ratio and heatsetting temperature were increased. The dye uptake and dyeing rate of PET filament were decreased as the drawing ratio was increased. With increasing the heat-setting temperature, however, the dye uptake and dyeing rate were decreased at an early stage, showing the minimum at $160^{\circ}C-180^{\circ}C$ and then increased above that temperature. The thermal shrinkage of PET filament was decreased as the drawing ratio was increased, while increasing as the heat-setting temperature was increased.

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Dyeability and Functionality of Cotton Fabrics Treated with Persimmon Juice (감즙에 의한 면직물의 염색성과 기능성)

  • Huh, Man-Woo
    • Textile Coloration and Finishing
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    • v.23 no.4
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    • pp.241-249
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    • 2011
  • Cotton fabrics was treated with persimmon juice by padding and their dyeability and functionality were assessed including antibacterial activity and deodorization ratio. The merit of padding-based dyeing was easier color reproduction over traditional hand dyeing where various colors and color fastness to light and laundering are hard to obtain. With larger number of padding, the dyed fabrics showed deeper red-yellow colors, which had low brightness and high chromatic colors. The dyed cotton fabrics had a perspiration fastness of 4~5 rating, a rubbing fastness of 3~4 rating, and a washing fastness of 4 rating, As the number of padding and exposed time to sunlight or UV light increase, the values of K/S and ${\Delta}E$ increased and the colors became much deeper gradually. The color development had completed about 70 hours exposure to UV. Among the light sources, the dyed fabrics exposed to UV light showed deeper yellow-red color than those of exposed to sunlight. The cotton fabrics treated with premordants like Al, Cr, Cu, and Sn revealed strong yellow colors, especially the fabrics treated with Fe mordant showed greenish red-yellow colors. As the padding times of dyeing with persimmon juice increased, stiffness and water repellent property were enhanced in warp and weft directions, respectively. Also, the dyed fabrics have good antibacterial activity and deodorization.

Comparison of Hwangbek Dyeability for Cotton, Silk, and Wool from Different Tree Species and Origin (황백의 품종 및 산지에 따른 면, 견, 양모직물에 대한 염색성 비교)

  • Li, Longchun;Ahn, Cheunsoon
    • Journal of the Korean Society of Clothing and Textiles
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    • v.38 no.1
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    • pp.110-122
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    • 2014
  • This study examined hwangbek dyeability for cotton, silk, and wool from different tree species and origin as well as their berberine and palmatine content. A total of 12 different hwangbek were examined, six purchased directly from different locations of China and six purchased from the Seoul Medicine Market. Hwangbek purchased from China were 3 Kwanhwangbek (Phellodendron amurense Rupr.) from Jilin, Liaoning, Heilongjiang and 3 Chunhwangbek (Phellodendron chinense Schneid.) from Sichuan, Yunnan, and Guangxi. Hwangbek purchased from the Seoul Medicine Market included 3 hwangbek that originated from Korea and 3 hwangbek imported from China. We extracted 2.5g of each hwangbek into 500mL of water for 60 min at $80^{\circ}C$. Dyeing was conducted using the IR dyeing machine for 30min at $55^{\circ}C$ using a 1:100 liquor ratio. Cotton was mordanted using tannic acid followed by potassium antimonyl tartrate trihydrate treatment before dyeing. Berberine and palmatine pigments in hwangbek were identified with the HPLC-DAD-MS instrument and the amount of pigment was quantified using an ion chromatogram. The results indicated that the K/S values of dyed fabrics were highly related to the amount of pigment in hwangbek used for dyeing.

A Study of Physical and Thermal Properties of Dyed PET Fiber using Supercritical Fluid Dyeing Technology (초임계 유체 염색기술 적용 PET 섬유의 물리적 및 열적 특성 분석)

  • Kim, Sam Soo;Oh, Jiyeon;Park, Changpyo;Lee, Sang Oh;Lee, Jaewoong
    • Textile Coloration and Finishing
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    • v.31 no.3
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    • pp.147-154
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    • 2019
  • In this study, poly(ethylene terephthalate)(PET) fibres dyed with Disperse Red 167 using supercritical $CO_2$ technology. The purpose of this study was to investigate relationship between PET fibers and supercritical $CO_2$ during dyeing. The effects of temperature, pressure, dyeing time and mass ratio between the dye and PET in the dyeing chamber were considered. Thermal and mechanical properties of the fibers were investigated. Tensile strength of dyed PET fibers decreased at higher temperature and pressure conditions. DSC and DMA results indicated that the Tg and Tm values decreased significantly when compared to the pure PET fibers. However, uniformly dyed PET fibers were typically observed.