• 제목/요약/키워드: rare-earth-free permanent magnet

검색결과 11건 처리시간 0.021초

희토류 대체 영구자석의 연구동향: 교환 스프링자석 (A Study for Replacement of Rare-earth Perment Magnets: Exchange Spring Magnets)

  • 홍지상
    • 한국자기학회지
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    • 제22권5호
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    • pp.188-193
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    • 2012
  • 영구자석은 산업전반에 광범위 하게 쓰이고 있는 핵심 부품중의 하나이다. 이러한 영구자석을 만드는데 필수적으로 이용되고 있는 원소가 바로 희토류 계열의 원소들이다. 이미 널리 알려져 있는 것처럼 희토류 생산의 대부분은 중국이 차지하고 있고, 이러한 원인에 의해 전 세계적으로 희토류 원소의 생산 및 공급 불균형에 의해 발생하는 많은 문제점들을 인식하고 있다. 이를 해결하기 위해 희토류 기반 영구자석을 대체하기 위한 다양한 방안들이 논의 되고 있으나 현재까지 명확하게 희토류 대체 영구자석이 가능한 물질 혹은 구조에 대한 제시는 없다. 본 논문에서는 여러 가지 가능성 중에 교환스프링 자석구조에 대해서 논의하고자 한다.

Improvement of Demagnetization by Rotor Structure of IPMSM with Dy-free Rare-Earth Magnet

  • Imamura, Keigo;Sanada, Masayuki;Morimoto, Shigeo;Inoue, Yukinori
    • Journal of international Conference on Electrical Machines and Systems
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    • 제2권2호
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    • pp.141-147
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    • 2013
  • Permanent magnet (PM) motors that employ rare-earth magnets containing dysprosium (Dy) are used in electric and hybrid electric vehicles. However, it is desirable to reduce the amount of Dy used since it is expensive. This study investigates the rotor structure of a PM synchronous motor with a Dy-free rare-earth magnet. Flux barrier shapes and PM thicknesses that enhance the irreversible demagnetization are investigated. In addition, a rotor structure that improves the irreversible demagnetization is proposed. We demonstrate that the proposed rotor structure without Dy improves the irreversible demagnetization.

Novel process of rare-earth free magnet and thermochemical route for the fabrication of permanent magnet

  • Choi, Chul-Jin
    • 한국자기학회:학술대회 개요집
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    • 한국자기학회 2013년도 자성 및 자성재료 국제학술대회
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    • pp.89-89
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    • 2013
  • Rare earth (RE) - transition metal based high energy density magnets are of immense significance in various engineering applications. $Nd_2Fe_{14}B$ magnets possess the highest energy product and are widely used in whole industries. Simultaneously, composite alloys that are cheap, cost effective and strong commercially available have drawn great attention, because rare-earth metals are costly, less abundant and strategic shortage. We designed rare-earth free alloys and fabrication process and developed novel route to prepare $Nd_2Fe_{14}B$ powders by wet process employing spray drying and reduction-diffusion (R-D) without the use of high purity metals as raw material. MnAl-base permanent magnetic powders are potentially important material for rare-earth free magnets. We have prepared the nano-sized MnAl powders by plasma arc discharge and micron-sized MnAl powders by gas atomization. They showed good magnetic property, compared with that from conventional processes. $Nd_2Fe_{14}B$ powders with high coercivity of more than 10 kOe were successfully synthesized by adjusting R-D step, followed by precise washing system. It is considered that this process can be applied for the recycling of RE-elements extracted from ewaste including motors.

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준안정상 기반의 질화철계 영구자석소재 제조연구동향 (Research trend in Fabrication of Metastable-phase Iron Nitrides for Hard Magnetic Applications)

  • 김경민;이정구;김경태;백연경
    • 한국분말재료학회지
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    • 제26권2호
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    • pp.146-155
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    • 2019
  • Rare earth magnets are the strongest type of permanent magnets and are integral to the high tech industry, particularly in clean energies, such as electric vehicle motors and wind turbine generators. However, the cost of rare earth materials and the imbalance in supply and demand still remain big problems to solve for permanent magnet related industries. Thus, a magnet with abundant elements and moderate magnetic performance is required to replace rare-earth magnets. Recently, $a^{{\prime}{\prime}}-Fe_{16}N_2$ has attracted considerable attention as a promising candidate for next-generation non-rare-earth permanent magnets due to its gigantic magnetization (3.23 T). Also, metastable $a^{{\prime}{\prime}}-Fe_{16}N_2$ exhibits high tetragonality (c/a = 1.1) by interstitial introduction of N atoms, leading to a high magnetocrystalline anisotropy constant ($K_1=1.0MJ/m^3$). In addition, Fe has a large amount of reserves on the Earth compared to other magnetic materials, leading to low cost of raw materials and manufacturing for industrial production. In this paper, we review the synthetic methods of metastable $a^{{\prime}{\prime}}-Fe_{16}N_2$ with film, powder and bulk form and discuss the approaches to enhance magnetocrystalline anisotropy of $a^{{\prime}{\prime}}-Fe_{16}N_2$. Future research prospects are also offered with patent trends observed thus far.

POSCO's Research and Development works on rare earth reduced NdFeB magnets production process

  • Yuh, Junhan
    • 한국자기학회:학술대회 개요집
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    • 한국자기학회 2013년도 자성 및 자성재료 국제학술대회
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    • pp.90-90
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    • 2013
  • Since discovery, NdFeB permanent magnet has replaced application of the conventional magnets rapidly because of its superior physical and mechanical properties. With increasing consumption of power combined with energy resource depletion, energy efficiency is becoming more and more inportant. According to recent reports, almost almost half of the electric power is consumed by motor, and NdFeB magnets which are the core component of the motor play a key role on improving energy efficiency of the devices. In parallel with finding alternatives energy resources, research works improving energy efficiecy have been conducted world wide. Althogh NdFeB magnets usage have been expanded to various applications, key materials such as Nd and Dy, resouces lean heavily on specific area, China. Magnetic industry revently experienced skyrocketing price fluctuatioin of rare earth at around 2008. Chineses government's regulations worsened the situation and arose a necessity to develop methods to minimize rare earth use. In this presentation, POSCO's recent research works on rare earth reduction is presented including novel powder alloying method using nitrate precursors. Also, future R&D plans for rare earth free magnets is briefly introduced as well.

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전기자동차 구동용 비희토류 자속집중형 전동기와 희토류 전동기의 주행사이클에 따른 차량 효율 비교 (Comparison of Vehicle Efficiency Applying Rare Earth Free Concentrated-Flux Synchronous Motor and Rare Earth Interior Permanent Magnet Synchronous Motor According to Driving Cycle)

  • 차경수;김동민;임명섭;홍정표
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2015년도 제46회 하계학술대회
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    • pp.858-859
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    • 2015
  • 현재 전기자동차 구동전동기는 일반적으로 희토류 영구자석을 사용한 동기전동기를 사용하고 있다. 하지만 희토류는 수급불안정성이 높아 자동차 업계는 희토류 전동기를 대체할 수 있는 방안을 찾고 있으며 그 방안 중 하나가 비희토류 자속집중형 전동기이다. 비희토류 영구자석의 수를 늘려서 희토류 전동기와 동일한 크기에 유사한 출력을 만족하게 설계했다. 마지막으로 전기자동차 구동용 비희토류 자속집중형 전동기의 특성 및 크기를 희토류 전동기와 비교하고 두 전동기를 탑재한 차량을 Advisor(Advanced Vehicle Simulator)를 사용해 주행사이클에 대한 차량효율을 비교할 것이다.

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고속 운전 시 WRSM의 성능 향상 및 IPMSM과 비교 (High Speed Performance Improvement of the WRSM and its Comparison with the IPMSM)

  • 채웅찬;김미정;이기덕;이재준;한정호;정태철;이주
    • 전기학회논문지
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    • 제61권11호
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    • pp.1595-1600
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    • 2012
  • This paper shows an improvement of the WRSM (Wound Rotor Synchronous Motor) by satisfying the voltage limit condition at high speed. After that, it compares the performance of the improved WRSM to that of the IPMSM (Interior Permanent Magnet Synchronous Motor). The comparison has been made under the condition where the dimension of the motor is identical to that of the IPMSM, having the rotor switched to a wounded rotor form. Moreover, this paper compares the Basic Model of the two motor, and estimates the parameters of the WRSM, thereby proposing the method to improve high speed performance. Furthermore, this paper presents the feasibility of switching the conventional motor into rare-earth-free motors for traction purpose.