• Title/Summary/Keyword: railway wheel

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Static and Dynamic Fracture Toughness of Wheelset for High Speed Train (고속철도용 윤축의 정${\cdot}$동적파괴인성 평가)

  • Kwon Seok-Jin
    • Journal of the Korean Society for Railway
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    • v.8 no.3
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    • pp.210-215
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    • 2005
  • The safety evaluations of railway wheelsets make use of the static fracture toughness obtained in ingot materials. The static fracture toughness of wheelset materials has been extensively studied by experiments, but the dynamic fracture toughness with respect to wheelset materials has not been studied enough yet. It is necessary to evaluate the characteristics of the fracture mechanics depending on each location for a full-scale wheelset for high-speed trains, because the load state for each location of the wheelset while running is different the contact load between the wheel and rail, cyclic stress in the wheel plate, etc. This paper deals with the fracture toughness depend on load rates. The fracture toughness depending on load rate data shows that once the downward curve from quasi-static values was reached, subsequent values showed a slow increase with respect to the impact velocity. This means that dynamic fracture toughness should be considered in the design code of the wheelset material.

The Strength Evaluation of Wheel for Railway Rolling Stock Using Instrumented Indentation Test (계장화 압입시험을 이용한 차륜의 강도평가)

  • Kim, Chul-Su;Ahn, Seung-Ho;Chung, Kwang-Woo;Park, Shin-Ho;Kang, Gil-Hyun
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1607-1612
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    • 2007
  • To assure safe usage of railway rolling stock, it is important to evaluate the strength of the wheel which is core part in bogies. However, conventional standard testing methods using destructive technique could not evaluate mechanical properties of degraded wheels during rolling stock maintenance work. Instrumented indentation test is a new way to evaluate nondestructively the strength of mechanical components by analyzing indentation load-depth curves. In this study, to evaluate tensile strength of the wheel, instrumented indentation test is performed nondestructively according to KS B 0950. Furthermore, test results are examined by tensile test in accordance with KS R 9221.

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Anti-Slip Control by Adhesion Effort Estimation of Railway Vehicle (철도차량장치의 점착력 추정에 의한 Anti-Slip 제어)

  • 김길동;이호용;안태기;홍재성;한석윤;전기영
    • Journal of the Korean Society for Railway
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    • v.6 no.4
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    • pp.257-264
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    • 2003
  • In electric motor coaches, the rolling stocks move by the adhesive effort between rail and driving wheel. Generally, the adhesive effort is defined by the function of both the weight of electric motor coach and the adhesive effort between rails and driving wheel. The characteristics of adhesive effort is strongly affected by the conditions between rails and driving wheel. When the adhesive effort decreases suddenly, the electric motor coach has slip phenomena. This paper proposes a re-adhesion control algorithm which uses the maximum adhesive effort by instantaneous estimation of adhesion force using load torque disturbance observer. Based on this estimated adhesive effort, the re-adhesion control is performed to obtain the maximum transfer of the tractive effort.

Estimation of Curving Performance and Running Safety of Gwangju Electric Multiple Unit for City Subway (광주도시철도 전동차의 곡선추종성 및 주행안전성 평가)

  • Ham, Young-Sam;Oh, Taek-Yul
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.745-750
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    • 2004
  • For the safety of railway, it should be evaluated for the running safety by measuring the derailment coefficient. Although railway has run the fixed and maintained rail, some of railway is derailed. This report shows the results that performed the static load test, wheelset manufacturing for test, main line running test on the basis of the derailment theory and experience. It is executed main line test into more than 80km/h for estimating the curving performance and running safety of Gwangju EMU. As the test results, could confirm the curving performance and running safety of Gwangju EMU from the results of the wheel unloading, lateral force, derailment coefficient etc. Derailment coefficient was less than 0.8, and lateral force allowance limit and wheel load reduction ratio were enough safe.

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Development of a Wheel/Rail Geometric Contact Simulation Program (차륜/레일 기하학적 접촉 시뮬레이션 프로그램 개발)

  • Han Hyung-Suk;Lee En-Ho;Kim Jae-Chul
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.645-650
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    • 2003
  • Wheel/Rail geometric constraint relationships, such as effective conicity and gravitational stiffness, strongly influence the lateral dynamics of railway vehicles. In general, these geometric contact characteristics are nonlinear functions of the wheelset lateral displacement. There is a need to develop a wheel/rail contact simulation program for wheels and rails with arbitrary profiles for the prediction of the dynamic behavior of railway vehicles. An algorithm to simulate any combination of wheels and rails is employed and a GUI for easy analysis is constructed. The simulation program is applied to KTX which will run on both KTX and conventional rails, two rail standards having different rail profiles. The results show that the two rail systems have different geometric contact characteristic

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The research on wear simulation between wheel and rail for Korea High Speed Railway (고속철도 차량의 차륜과 레일간의 마모 예측)

  • Choi Jeung-Hum;Moon Tai-Seon;Kim Ki-Hwan;Han Dong-Chul
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.369-376
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    • 2003
  • The purpose of this work is to general approach to numerically simulating wear in rolling and sliding contact area between wheel and rail interface based on the analysis of dynamics characteristics with general MBS package. A simulation scheme is developed that calculates the wear at a detailed and various level. The estimation of material removal follows Archard's wear equation which states that the reduction of volume is linearly proportional to the sliding distance, the normal applied load and the wear coefficient and inverse proportional to hardness. The main research application is the wheel-rail contact of Korea High Speed Railway.

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The Effectiveness Test of Improved Wheel Profile by Using Microphones (마이크로폰을 이용한 개선된 차륜답면 효과 시험)

  • Moon Kyeong-Ho;Hur Hyun-Moo;Kim Jae-Chul
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.664-669
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    • 2004
  • In rolling stock, wheels are one of the most important components to run on the track in safety. Especially, it is important that wheel profile cause the variation of dynamic characteristics and running safety. The purpose of this paper is to propose the wheel profile and to know the effectiveness of improved wheel profile by using microphones. We also performed analysis of running safety to know application of improved wheel profile before the test. In result, the improved wheel profile was stable in running safety and noise level was reduced.

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STUDY ABOUT NOISE AND ABRASION OF THE CURVE DEPENDENT WHEEL FLANGE LUBRICATOR WITH GREASE SPRAY TYPE ON KOREAN RAIL (국내 선로에서 곡선감지형 그리스 분사식 후렌지 도유기에 대한 소음 및 마모의 연구)

  • Lee Ju-Ho;Yang Bang-Sub
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.585-588
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    • 2004
  • In this study, Curve dependent wheel flange lubricator with grease spray type is investigated and estimated a point of view reducing wheel flange wear and noise in the curve through field test on korean rail. Advantage of curve dependent wheel flange lubricator with grease spray type is found on the basis of the result of field test in comparison with oil spray type lubricator and wheel without wheel flange lubricator on railroad in Korea.

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Contact Stress Analysis on the Variation of Wheel Profile (차륜답면의 형상변화에 의한 접촉응력분포 해석)

  • Kim Eui-Seok;Hur Hyun-Mo;Yun Chun-Han
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.663-667
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    • 2003
  • Mechanical force acted on the rail wheel causes excessive wear and increases the maintenance cost. The present paper proposes newly designed wheel profiles in order to reduce the contact stress. Numerical analysis on the stress distribution of wheel-rail contact stress is carried out using ABAQUS, a commercial finite element code. The result of KNR1/40 conical wheel is compared to those of the proposed wheels, all of which are arc wheel profile type.

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A study on laser technology for measurement of wheel/rail interaction force (차륜/레일 작용력 측정을 위한 레이저기술 연구)

  • Ham Y. S.;Seo J. W.
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.674-678
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    • 2003
  • This research is develop the sensing and measurement technology for measure that wheel/rail interaction force to use laser. Investigated existent laser measurement system, and examined transformation by load that action to wheel for achieve research purpose. A proposed to laser measurement system composition plan to analyze existent method that measure wheel/rail interaction force.

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