• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2006.05a
• /
• pp.988-991
• /
• 2006

Rolling Stock running are making Rail Head Surface damage(corrugation, flaking, shelling, etc). It's coming out Rail Head Surface Irregularity. It increases Rolling Stock and structure vibration. Therefore, this paper analyzes the influence of Rail Head Surface Irregularity to railway vibration. And, It introduces the management method of Rail Head Surface and proposes its R&D direction in railway-run organization.

• Smart Structures and Systems
• /
• v.18 no.5
• /
• pp.1063-1085
• /
• 2016

Taking advantage of the high sensitivity and long-distance detection capability of acoustic emission (AE) technique, this paper focuses on the crack detection in rail head, which is one of the most vulnerable parts of rail track. The AE source location and noise cancellation were studied on the basis of practical rail profile, material and operational noise. In order to simulate the actual AE events of rail head cracks, field tests were carried out to acquire the AE waves induced by pencil lead break (PLB) and operational noise of the railway system. Wavelet transform (WT) was first utilized to investigate the time-frequency characteristics and dispersion phenomena of AE waves. Here, the optimal mother wavelet was selected by minimizing the Shannon entropy of wavelet coefficients. Regarding the obvious dispersion of AE waves propagating along the rail head and the high operational noise, the wavelet transform-based modal analysis location (WTMAL) method was then proposed to locate the AE sources (i.e. simulated cracks) respectively for the PLB-induced AE signals with and without operational noise. For those AE signals inundated with operational noise, the Hilbert transform (HT)-based noise cancellation method was employed to improve the signal-to-noise ratio (SNR). Finally, the experimental results demonstrated that the proposed crack detection strategy could locate PLB-simulated AE sources effectively in the rail head even at high operational noise level, highlighting its potential for field application.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 1999.06a
• /
• pp.339-344
• /
• 1999

In this paper, the hardness and wear characteristics of the head hardened rail, which is made by thermite and gas pressure weldings have been presented. In general, the wear rate of the gas pressure welded rail is high and uniform compared with that of thermite welded rail. The results indicate that HH 370 welded rail shows stable in hardness and low wear rate compared with other two welded rails. The hardness of head hardened rails shows uniformly distributed along the welded zone, thermally affected zone and a base matrix.

• International Journal of Railway
• /
• v.2 no.2
• /
• pp.43-49
• /
• 2009

Wear and rolling contact fatigue (RCF) defects are most important causes of rail damage, and often interaction competitive at present railway track. Head check is one of rolling contact fatigue (RCF) defects, and generally occurs in mild circular curves and transition curves that are set at both ends of sharp circular curves. Wear tends to limit the crack growth of head checks by removing the material from the RCF surface. In order to clarify the conditions of the occurrence and growth of head checks, the authors measured the interacting forces between wheels and rails and the angle of attack of wheelset, and carried out contact analyses using the actual profile data of wheels and rails. The effects of the lateral force, the contact geometry, and the wear rate at rail gauge comer on the formation of head checks were also analyzed by using the worn profiles of actual wheels and rails and the data obtained by a track inspection car. Some specific range of wear rate at the gauge comer was identified as having close relation with occurrence of head checks.

• Journal of the Korean Society for Railway
• /
• v.13 no.4
• /
• pp.447-454
• /
• 2010

The defects of rail head induced by fatigue and deterioration are mainly classified by two types ; one occurred on the surface of rail head the another occurred on the inner rail head. This study performed the surface irregularity measurement of rail head according to the passing tonnage in the urban railway. Also, we carried out microscopic structure test, chemical component test and micro-hardness test for the specimen which is the used rail on metro line by accumulated passing tonnage. As a result of this study, for new rail, it should be performed initial grinding in order to remove 0.3mm of de-carbonized layer. The preventive-cyclic grinding for preventing RCF defects is proposed two options : grinding by the whole line and grinding by specified sections.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 1999.06a
• /
• pp.345-353
• /
• 1999

This paper presents friction and wear related results of thermite and gas pressure welded rails under various environmental contact conditions. A welded rail which is manufactured by thermite welding and gas pressure one has been tested rail full range of test conditions in a pin-on-disk wear testing machine. The results show that the friction coefficient and wear rates of a welded rail are heavily dependent on the contact pressures and sliding environments for two welding methods such as thermite and gas pressure weldings.

• Proceedings of the KSR Conference
• /
• 2011.10a
• /
• pp.637-642
• /
• 2011

Rails are subjected to damage from rolling contact fatigue, which leads to defects such as cracks. Rolling contact fatigue damages on the surface of rail such as head check, squats are one of growing problems. Another form of rail surface damage, known as "Ballast imprint" has become apparent. This form of damage is associated with ballast particles becoming trapped between the wheel and the surface of rail. These defects are still one of the key reasons for rail maintenance and replacement. In this study, we have investigated whether the ballast imprint is an initiator of head check type cracks and effect of defect size using Finite element analysis. The FE analysis were used to investigate stresses and strains in subsurface of defects according to variation of defect size. Based on loading cycles obtained from FE analysis, fatigue analysis for each point was carried out.

• Proceedings of the KSR Conference
• /
• 1998.11a
• /
• pp.497-504
• /
• 1998

The manufacturing processes of the head hardened rails and the principles of the heat treatment for carbon steels are introduced in this paper, To get the good wear resistance of the rail, many kinds of microstructure had been developed for the rail head hardening. One of these is the tempered martensitic structure, which is very hard but brittle because of Quenching-Tempering Process. Another is the fine pearlitic structure by Slack Quenching. Now Banitic structure steels are emerging as a potential new material to replace eutectoid pearlitic steels for rail. The main reason of this change is due to the limitaion of pearlitic microstructure with regard to mechanical properties and wear resistances of railway rails.

• Proceedings of the KSR Conference
• /
• 2005.11a
• /
• pp.394-399
• /
• 2005

Embedded rail track can be described as a track structure that is completely covered within pavement. Rail supported continually on a concrete slab or concrete plinth. There are many kinds of types such as non-resilient track and resilient track, super resilient embedded track (floating slab). Embedded rail track is generally the standard for light rail transit routes because this track has many advantages such as reducing noise, maintenance cost and weight of track. In this paper, decision of track profile is restricted by the optimum levels of the flangeway and the gap between the rail head and the pavement surface of depressing tread zone. By result of this study, embedded rail track can reduce corrosion of rail, internal stress and rail deflection.

• Journal of the Korean Society for Precision Engineering
• /
• v.29 no.6
• /
• pp.613-620
• /
• 2012

Rails are subjected to damage from rolling contact fatigue, which leads to defects such as cracks. Rolling contact fatigue damages on the surface of rail such as head check, squats are one of growing problems. Another form of rail surface damage, known as "Ballast imprint" has become apparent. This form of damage is associated with ballast particles becoming trapped between the wheel and the surface of rail. These defects are still one of the key reasons for rail maintenance and replacement. In this study, we have investigated whether the ballast imprint is an initiator of head check type cracks and effect of defect size using Finite element analysis. The FE analysis were used to investigate stresses and strains in subsurface of defects according to variation of defect size. Based on loading cycles obtained from FE analysis, fatigue analysis for each point was carried out.