• 제목/요약/키워드: rail grinding

검색결과 30건 처리시간 0.026초

도시철도 레일연마주기 산정을 위한 시험적 연구 (Experimental Study for Establishing Rail Grinding Period in the Urban Railway)

  • 성덕룡;고동춘;박용걸;공선용
    • 한국철도학회논문집
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    • 제13권4호
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    • pp.447-454
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    • 2010
  • 레일 피로 열화손상유형들은 크게 레일표면에서 발생하는 결함들과 레일내부에서 진전되어 발생하는 결함들로 구분되어질 수 있다. 본 연구에서는 국내에서 연간 누적통과톤수가 가장 많은 도시철도의 운행조건을 고려하여 현장측정을 통해 레일표면 요철성장률을 분석하였으며, 연마 후 누적통과톤수에 따른 시험편을 현장에서 발췌하여 현미경을 이용한 조직검사, 화학성분검사, 마이크로 비커스 경도시험을 수행하였다. 시험결과 신품레일의 경우 유효탈탄층 제거를 위해 약 0.3mm의 초기연마를 시행해야하며, 예방연마의 경우 전구간을 일괄적으로 연마할 경우와 특정 구간별로 구분하여 연마할 경우에 대하여 2가지 방안을 제시하여 레일표면에서 발생하는 RCF결함을 예방하거나 제거할 수 있도록 제시하였다.

레일유지관리 효율화를 위한 경부 고속선 레일 연마 기준(안) (Rail Grinding Criteria of Kyeong-Bu High-Speed Line for Effective Rail Maintenance)

  • 김만철;강태구
    • 한국철도학회논문집
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    • 제11권3호
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    • pp.272-279
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    • 2008
  • 레일 표면 결함에 대한 유지보수의 중요성이 KTX의 운행에 따라 더욱 증대되고 있다. 이는 고속 운행시 레일 표면 결함은 레일의 피로수명 단축과 궤도의 열화 증속 및 승차감 저하를 유발하기 때문이다. 본 연구는 KTX의 운행현황을 고려하여 경부 고속선의 레일 연마 기준을 제안하였다. 이를 위해서 경부 고속선에서 UIC 60 레일 시편을 체취하여, 현미경에 의한 미세 조직을 조사하고 경도를 측정하였다. 레일 표면 결함을 유발하는 RCF에 영향을 미치는 인자들로 통과 톤수, 주행속도 및 궤도상태를 고려하였다.

구름접촉피로시험을 통한 고속철도 레일연마량 분석 (Analysis for Optimal Rail Grinding Amount by Rolling Contact Fatigue Test in High Speed Railway)

  • 성덕룡;장기성;박용걸
    • 한국철도학회논문집
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    • 제15권2호
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    • pp.141-146
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    • 2012
  • 차륜과 레일의 반복적인 구름접촉은 레일 표면결함을 유발하고, 레일 표면결함은 충격하중을 유발하여 소음 진동, 레일파단, 궤도파괴로 이어지고 심할 경우 열차사고(탈선)를 발생할 수 있다. 이러한 레일 표면결함을 제어하기 위한 방법으로 레일연마가 시행되고 있다. 본 연구는 KTX차륜과 UIC레일에서 발생하는 최대 접촉압력을 유한요소해석을 통해 산정하였고, 일반레일 및 열처리레일에 대한 구름접촉피로시험을 수행하여 접촉압력 및 반복횟수에 따른 레일표면 경화층 형성 경향을 분석하였으며, 누적통과톤수에 따라 고속철도 레일에서 발생하는 표면 경화층을 제거하여 건전한 레일표면을 유지하기 위해 0.2mm/2천만톤의 적정 레일연마량을 제안하였다.

레일용접부 요철 제거의 국부연마 효과 분석 (Analysis of Short Grinding Effect on Removing of Surface Irregularities of Rail Welding Joint)

  • 우병구;이승열;김명수;이성욱
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2010년도 춘계학술대회 논문집
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    • pp.684-691
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    • 2010
  • Rail is one of major track components for train service, it should be provided in the condition of flat and smooth driving aspect. Therefore, it is inevitable that there would be the field welding to integrate on CWR(Continuous Welded Rail) removing rail joint in these days. It is high chance to be some rail surface irregularity due to the limitation on the status of work condition If a high speed train runs on the rail surface irregularity in the welding part, big impact load comes to pass on that, so track irregularity cycle is reduced, therefore track maintenance cost can be increased. this paper has analyzed wheel load variation according to removing the rail surface irregularity using portable grinding machine in the high speed line. The result measured before and after in the field is decreased about 9.26% on the wheel load variation.

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슬래브궤도상의 레일 용접부 피로수명 예측 (Prediction of Bending Fatigue Life to Welding Parts of Rail on Slab Track)

  • 김만철;김진성;한상철
    • 한국철도학회논문집
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    • 제4권4호
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    • pp.138-146
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    • 2001
  • For the purpose of the effective maintenance of surface irregularities of rail, this paper investigates the rail service life to a bending fatigue failure of welding parts of rail on the slab track by the structures laboratory testing to derive S-N curves, a GTDAP(General Track Dynamic Analysis Program) to calculate the stresses and a modified Miner's rule to predict a fatigue life. The useful guides for maintenance of rail welded parts on the slab track are proposed in terms of a grinding period and the depth of rail surface irregularities. This study also proposed the guides for maintenance of rail welded part on the ballast track. The effects of fatigue service lives are compared one another.

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레일 이음매 개선에 따른 철도 연변소음 저감 연구 (A Study on the Railway noise reduction according to improvement of rail joint)

  • 조준호;이덕희;정우성;신민호
    • 한국철도학회논문집
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    • 제4권1호
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    • pp.31-37
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    • 2001
  • There are three examples of noise reduction test by joint improvement. One of them is tested for electric car at joint rail and another is tested at expansion joint and long welded rail and the third is tested at open deck bridge. We can know from the result that the noise reduction effect of rail welding is very different to the type of track and the car. The condition of the test has some differences, but it may be useful reference of noise reduction

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레일두부 표면요철에 의한 열차주행 시 진동발생에 대한 분석 (Vibration Analysis on Rolling Stock running in Rail Head Surface Irregularity)

  • 이상배;이성욱;우병구
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2006년도 춘계학술대회논문집
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    • pp.988-991
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    • 2006
  • Rolling Stock running are making Rail Head Surface damage(corrugation, flaking, shelling, etc). It's coming out Rail Head Surface Irregularity. It increases Rolling Stock and structure vibration. Therefore, this paper analyzes the influence of Rail Head Surface Irregularity to railway vibration. And, It introduces the management method of Rail Head Surface and proposes its R&D direction in railway-run organization.

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궤도구조별 레일두부 표면요철의 성장 경향 분석 (The Growth friend Analysis of Rail Surface Irregularity according to the Types of Track)

  • 성덕룡;공선용;김박진;신효정;박용걸
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2009년도 춘계학술대회 논문집 특별세미나,특별/일반세션
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    • pp.369-375
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    • 2009
  • The Periodic replacements criterion of rail is calculated on the basis of the research result of RTRI in Japan. It is suggested that the service life of the continuous welded rail(CWR) is estimated by the relationship between the rail surface irregularity according to the accumulated passing tonnage and bending fatigue of welded part in CWR. In order to establish the periodic replacements criterion of CWR, this study measured the rail surface irregularity according to the accumulated passing tonnage, the types of track system and welding. Therefore, it is analyzed that the gas pressure welding is the worst one of the others. In addition, it is analyzed that the rail surface irregularity growth rate in ballast track is about $0.02{\sim}0.03mm$/100MGT and its in concrete track is about $0.005{\sim}0.02mm$/100MGT Finally, the result of this study is able to use the basis data to establishing the periodic replacements criterion of CWR considering rail grinding.

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누적통과톤수에 의한 레일교체기준의 타당성 분석 (A Study on Logicality for the Periodic Replacements of Continuous Welded Rail based on Accumulated Passing Tonnage)

  • 성덕룡;공선용;김박진;신효정;박용걸
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 추계학술대회 논문집
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    • pp.1058-1070
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    • 2007
  • Internal and external railway management corporations are using the periodic replacement criteria of rail by accumulated passing tonnage and wear to maintain rails for servicing. However, internal the periodic replacement criteria of continuous welded rail(CWR) by accumulated passing tonnage is the one(50kg/m-5 million gross tonnage, 60kg/m-6 million gross tonnage) presented in Japan before. It was estimated with the fatigue life about 50kg N rail joints applied diesel train load but it wasn't applied to current conditions of track; elimination of rail joint, using the concrete slab track and operation of light train load and effect of welding, manufacturing technique, grinding of rail. Therefore, in this study, it was investigated the types of damage and cause in welded rails and examined standards and information resources. Also, this study presents preliminary data to revise the periodic replacement criteria of CWR by current accumulated passing tonnage in bending test of laid welded rail and a survey of track maintenance history of Seoul metro.

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