• 제목/요약/키워드: quenching

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형상 축소된 연소기의 열손실 및 소염해석 모델 (Thermodynamic Modeling of Heat Loss and Quenching in a Down Scaled Combustor)

  • 이대훈;권세진
    • 대한기계학회논문집B
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    • 제26권7호
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    • pp.919-926
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    • 2002
  • Down scaled combustor undergoes increased heat loss that results in incomplete combustion or quenching of the flame as a consequence. Therefore, effect of enhanced heat loss should be understood to design a MEMS scale combustion devices. Existing combustion models are inadequate for micro combustors because they were developed for analysis of regular scale combustor where heat loss can be ignored during the flame propagation. In this research a combustion model is proposed in order to estimate the heat loss and predict quenching limit of flame in a down scaled combustor. Heat loss in the burned region is expressed in a convective form as a product of wall surface area, heat transfer coefficient and temperature difference. Comparison to the measurements showed satisfactory agreement of the pressure and temperature drop. Quenching is accounted for by introducing a correlation of quenching parameter and heat loss. The present model predicted burnt fraction of gases with reasonable accuracy and proved to be applicable in thermal design of a micro combustor.

가압 급냉하에서의 사출 성형품내의 잔류 응력 형성 해석 (Residual stress formation in injection-molded samples under constrained quenching)

  • 윤경환
    • 한국정밀공학회지
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    • 제14권11호
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    • pp.58-68
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    • 1997
  • The residual stresses in injection-molded plastic parts can be divided into two, i.e., the flow-induced residual stress produced in flowing stage and the thermally-induced residual stress produced in cooling stage. Especially, the main source for the defect in the final parts, such as warpage, is known to be the thermally-induced stresses. For the freely quenched samples the structures of residual stresses and bire-fringence have been investigated by many researchers extensively. However, the boundary condition for free quenching was found to be improper to study actual injection molding process. In the present study a datailed structure of the residual stresses and birefringence produced under constrained quenching has been investigated experimentally. In constrained quenched samples a similar pattern but much less stress values than that for the freely quenched samples has been found in the case of the thickness of 1.0 mm. Howvere, in the case of the thickness of 4.0mm, totally different stress profile has been found experimentally. Suprisingly uniform birefringence throughout whole thickness has been found for all the cases of constrained quenching. Finally, to explain the mechanism to produce the final residual stresses and bire-fringence some preliminary numerical results including free volume theory have been introduced briefly.

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Compositional Quenching 공정에 의한 LDPE/LLDPE 블렌드의 물성에 관한 연구 (A Study on the Properties of LDPE/LLDPE blends Prepared by Compositional Quenching Process)

  • 조수민;이영철;황석호;이상원;김수경
    • 공업화학
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    • 제7권3호
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    • pp.504-510
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    • 1996
  • 새로운 상용성 조절 기법인 compositional quenching 공정을 이용하여 LDPE(Low-density polyethylene)/LLDPE(Linear low-density polyethylene) 블렌드를 제조하고, 기존의 mechanical blending과 solution blending 방법으로 제조한 블렌드와 물성 등을 비교 고찰하였다. DSC thermogram에서는 $T_m$ peak와 $T_c$ peak가 세 가지 블렌드 방법에 따라 변하였다. Compositional quenching 공정에 의한 블렌드의 열적 성질은 solution blending에 의한 블렌드와 거의 유사하였으나 mechanical blending에 의한 블렌드와는 서로 다른 경향을 보였다. 이러한 결과는 matrix 내에 분산된 domain 크기에 의한 것으로 생각된다. 인장실험에서는 compositional quenching 공정과 solution blending에 의한 블렌드의 파괴신율이 mechanical blending방법에 의한 것에 비해 상대적으로 컸으며, Young's modulus는 mechanical blending에 의한 결과가 상대적으로 컸다. 또한 compositional quenching 공정과 solution blending에 의한 블렌드의 인장강도가 mechanical blending에 의한 것보다 큰 경향을 보였다.

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자유 체적이론을 고려한 급냉 폴리스티렌판에 발생하는 잔류응력과 복굴절 형성에 관한 연구 (A Study on the Prediction of Thermally-Induced Residual Stress and Birefringence in Quenched Polystyrene Plate Including Free Volume Theory)

  • 김종선;윤경환
    • 대한기계학회논문집A
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    • 제27권1호
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    • pp.77-87
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    • 2003
  • The residual stress and birefringence in injection-molded plastic parts can be divided into the flow-induced residual stress and birefringence produced in flowing stage, the thermally-induced residual stress and birefringence produced in cooling stage. However, the physics involved in the generation of the thermally-induced residual stress and birefringence still remains to be understood. Because polymer experiences viscoelastic history near the glass-transition temperature it is hard to model the entire process. Volume relaxation phenomenon was included to predict the final thermally-induced residual stress and birefringence in quenched plastic parts more accurately. The present study focused on comparing the predicted values far thermally-induced residual stress and birefringence with and without volume relaxation behavior (or free volume theory) under free and constrained quenching conditions. As a result, tile residual stress remained as a tensile stress at the center and as a compressible stress near the surface for the free quenching cases. In contract the residual stress remained as a compressible stress at the center and as a tensile stress near the surface fur the constrained quenching cases. The residual birefringence remained as minus values at the center and as plus values near the surface for the free quenching cases. Interestingly the residual birefringence showed minus values in entire zone for the constrained quenching cases. In the prediction of birefringence only the case including free volume theory showed the correct result for the distribution of birefringence in thickness direction.

Compositional Quenching으로 제조한 PP/PU 블렌드의 모폴로지 및 물성 (Morphology and Properties of PP/PU Blends Prepared by Compositional Quenching)

  • 임경택;주민혁;김도형;송기찬;김수경
    • Elastomers and Composites
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    • 제36권3호
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    • pp.177-187
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    • 2001
  • 폴리프로필렌(PP)/폴리우레탄(PU) 블렌드를 compositional quenching으로 제조하여 모폴로지, 인장물성, 표면에너지 그리고 열안정성 등을 조사하였다. 블렌드 제조시, 말레인산 무수물이 그라프트된 PP(MPP)와 히드록시에틸 말레이미드가 그라프트된 PP(HPP)를 반응성 상용화제로 도입하였으며, 이들의 생성 및 PU 조성과의 반응을 FT-IR로 확인하였다. Compositional quenching으로 제조한 블렌드는 용융블렌드에 비해 높은 혼화성을 보였으며, 블렌드내의 상용화제의 함량이 증가함에 따라 모폴로지, 인장물성. 표면특성, 그리고 열안정성 등의 물성이 현저하게 향상되었다. 상용화제로 MPP를 도입한 블렌드는 HPP를 도입한 블렌드에 비해, 높은 표면 에너지를 가졌다.

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열-기계 연계 해석을 이용한 에너지 제어 용착 및 담금질 공정으로 제작된 시편의 잔류응력 특성 분석 (Investigation of Residual Stress Characteristics of Specimen Fabricated by DED and Quenching Processes Using Thermo-mechanical Analysis)

  • 황안재;이광규;안동규
    • 한국기계가공학회지
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    • 제20권12호
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    • pp.113-122
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    • 2021
  • Complicated residual stress distributions occur in the vicinity of a deposited region via directed energy deposition (DED) process owing to the rapid heating and cooling cycle of the deposited region and the substrate. The residual stress can cause defects and premature failure in the vicinity of the deposited region. Several heat treatment technologies have been extensively researched and applied on the part deposited by the DED process to relieve the residual stress. The aim of this study was to investigate the residual stress characteristics of a specimen fabricated by DED and a quenching process using thermomechanical analyses. A coupled thermomechanical analysis technique was adopted to predict the residual stress distribution in the vicinity of the deposited region subsequent to the quenching step. The results of the finite element (FE) analyses for the deposition and the cooling measures show that the residual stress in the vicinity of the deposited region significantly increases after the completion of the elastic recovery. The results of the FE analyses for the heating and quenching stages further indicate that the residual stress in the vicinity of the deposited region remarkably increases at the initial stage of quenching. In addition, it is observed that the residual stress for quenching is lesser than that after the elastic recovery, irrespective of the deposited material.

탄소강 담금질 공정의 온도 측정방법에 대한 고찰 (A Study on Temperature Measurement for Quenching of Carbon Steel)

  • 김동규;정경환;강성훈;임용택
    • 소성∙가공
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    • 제19권1호
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    • pp.25-31
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    • 2010
  • To achieve desired microstructure and mechanical property of a manufacturing product, heat treatment process is applied as a secondary process after forging. Especially, quenching process is used for improving strength, hardness, and wear resistance since phase transformation occurs owing to rapid heat transfer from the surface of the specimen. In the present paper, a study on surface temperature measurement for water quenching of eutectoid steel was investigated. In order to determine the temperature history in experiments, three different measuring schemes were used by varying installation techniques of K-type thermocouples. Depending on the measured temperature distribution at the surface of the specimen, convective heat transfer coefficients were numerically determined as a function of temperature by the inverse finite element analysis considering the latent heat generation due to phase transformation. Based on the inversely determined convective heat transfer coefficient, temperature, phase, and hardness distributions in the specimen after water quenching were numerically predicted. By comparing the experimental and computational hardness distribution at three different locations in the specimen, the best temperature measuring scheme was determined. This work clearly demonstrates the effect of temperature measurement on the final mechanical property in terms of hardness distribution.

탄소강의 담금질 처리과정에서 변형율이력을 고려한 탄소성열응력의 유한요소 해석(I) - 온도분포의 해석 - (An Analysis Finite Element for Element for Elasto-Plastic Thermal Stresses Considerating Strain Hysteresis at Quenching Process of Carbon Steel (I) - Analysis of temperature distribution -)

  • 김옥삼;조의일;구본권
    • 열처리공학회지
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    • 제8권3호
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    • pp.213-221
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    • 1995
  • Temperature distribution, transformation and residual stresses generated during the quenching process of carbon steel. It follows many difficulties in the analytical considerations on those quenching process because of the coupling effects on temperature and metallic structures. In this paper one of the basic study on the quenching stresses was carried out for the case of the round steel bar specimen(SM45C) with 40mm both in its diameter and length. The temperature distributions considering strain hysteresis were numerically calculated by finite element technique. In calculating the transient temperature field, the heat flux between water and rod surface was determined from the heat transfer coefficient. The gradient of temperature is almost same to geometric of specimen. At early stage of the quenching process, the abrupt temperature gradient has been shown in the surface of the specimen.

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The Role of AiiA, a Quorum-Quenching Enzyme from Bacillus thuringiensis, on the Rhizosphere Competence

  • Park, Su-Jin;Park, Sun-Yang;Ryu, Choong-Min;Park, Seung-Hwan;Lee, Jung-Kee
    • Journal of Microbiology and Biotechnology
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    • 제18권9호
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    • pp.1518-1521
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    • 2008
  • Bacteria sense their population density and coordinate the expression of target genes, including virulence factors in Gram-negative bacteria, by the N-acylhomoserine lactones (AHLs)-dependent quorum sensing (QS) mechanism. In contrast, several soil bacteria are able to interfere with QS by enzymatic degradation of AHLs, referred to as quorum quenching. A potent AHL-degrading enzyme, AiiA, from Bacillus thuringiensis has been reported to effectively attenuate the virulence of bacteria by quorum quenching. However, little is known about the role of AiiA in B. thuringiensis itself. In the present study, an aiiA-defective mutant was generated to investigate the role of AHA in rhizosphere competence in the root system of pepper. The aiiA mutant showed no detectable AHL¬-egrading activity and was less effective for suppression of soft-rot symptom caused by Erwinia carotovora on the potato slice. On the pepper root, the survival rate of the aiiA mutant significantly decreased over time compared with that of wild type. Interestingly, viable cell count analysis revealed that the bacterial number and composition of E. carotovora were not different between treatments of wild type and the aiiA mutant. These results provide evidence that AHA can play an important role in rhizosphere competentce of B. thuringiensis and bacterial quorum quenching to Gram-negative bacteria without changing bacterial number or composition.

좁은 간격의 두 벽면 사이에서의 메탄-공기 예혼합 화염 전파에 벽면 상태가 미치는 영향 (The Effect of Wall Condition on the Methane-air Premixed Flame Propagation between Narrow Two Walls)

  • 최원영;권혁모;이대훈;권세진
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2004년도 제28회 KOSCO SYMPOSIUM 논문집
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    • pp.37-41
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    • 2004
  • Quenching phenomena is one of major concern in development of millimeter or sub-millimeter scale micro combustor for the size of the combustor is near extinction condition. In this work we focused on the effect of combustor wall condition that was parameterized by Perovskite LSC($La_{0.8}$$Sr_{0.2}$$CoO_3$) redox catalyst. The experiment was done by variable gap-width 2D wall equipment. The flame was produced by premixed methane-air jet issuing from millimeter-scale slot burner and it propagated through the narrow gap of the walls. By comparison of flame behaviour near catalyst-coated wall and simple glass wall, we investigated the effect of possible surface reaction on quenching phenomena. The flame between two plates was observed where the gap of the plates was reduced stepwise from 20mm to a distance of quenching occurrence. The two flames with and without surface modification were almost same by observation. But the gap for the occurrence of quenching was increased between catalyst-coated wall. So we concluded that surface reaction close to combustor wall has a negative effect on micro combustion.

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