• 제목/요약/키워드: punching

검색결과 427건 처리시간 0.03초

니들펀칭 부직포 탄소/페놀 복합재료의 역학적 성질 및 열적 성질에 관한 연구 (Mechanical and Thermal Properties of Needle Punched Nonwoven Carbon/Phenol Composite)

  • 정경호;강태진
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 추계학술발표대회 논문집
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    • pp.50-53
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    • 2000
  • The effect of punching density on the mechanical and thermal properties of nonwoven needle-punched carbon/phenol composite was studied. The carbonized preforms were farmed into composites with phenol resin. The interlaminar shear, tensile and flexural strengths were increased with increasing punching density. However, excessive punching density decreased interlaminar shear and tensile strengths. Erosion rate of carbon/phenol composite was decreased with increasing punching density

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프리스트레스를 도입한 프리캐스트 콘크리트 교량바닥판의 펀칭전단강도 (Punching Shear Strength of Prestressed Precast Concrete Deck)

  • 정철헌;류형근;정운용;김인규
    • 콘크리트학회논문집
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    • 제14권5호
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    • pp.653-659
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    • 2002
  • 최근들어, 국내에서 공용중인 교량바닥판의 파손사례가 증가되고 있으며, 파손된 바닥판의 주요 파괴모드는 반복되는 중트럭 하중에 의한 국부적인 펀칭전단이 주원인이 되고 있다. 본 연구에서는 교축방향으로 프리스트레스가 도입된 프리캐스트 콘크리트 교량바닥판에 대해서 펀칭전단 파괴실험을 수행하여 펀칭전단 실험중에 얻어진 균열양상, 파괴모드, 처짐 및 응력 특성, 펀칭전단강도 등을 검토하였다. 정적 펀칭전단 실험결과 교량바닥판의 펀칭전단 파괴는 현행 시방서의 예측식에값 보다 더 큰 하중 수줄에서 발생되어 현행 시방서에서 규정하는 펀칭전단 강도는 안전측의 결과를 보이는 것으로 판단된다.

미세박판가공을 위한 마이크로 NCT 제작에 관한 연구 (The Development of Micro NCT for Micro Blanking/Punching of Thin Plates)

  • 홍남표;신용승;최근형;김병희;장인배;김헌영;오수익
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.1084-1087
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    • 1997
  • In this paper, we developed the micro NCT system for punching the thin plates, which is driven is driven by the standalone type microprocessor. In order to adjust the alignment between the punch and die in-situ punching procedures, the non-contact type laser sensor for measuring the burr and micro-driving system for punching die with using the differential screw are developed. The height of burr in four directions in the punched hole of test specimen are measured, and the measured data are transferred to the personal computer by RS232C serial communication technology. In the personal computer, by using the graphic user interface type monitoring program and data handling procedures which includes the filtering algorithms, the direction and length of movement of the die position is decided and these data are transferred back to the microprocessor. The microprocessor drives the micro positioning stage based on these data. Even if this method is not a perfect solution for the in-situ alignment in micro punching, but this alignment methodology is accomplished in the same stage just after the punching that we hope to solve the alignment problem in the punching system based on this technology.

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정수압을 이용한 홀 펀칭공정의 유한요소 해석 (Finite Element Analysis of the Hydro-mechanical Punching Process)

  • 윤종헌;김승수;김응주;박훈재;최태훈;이혜진;허훈
    • 소성∙가공
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    • 제15권3호
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    • pp.220-225
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    • 2006
  • This paper investigates the characteristics of a hydro-mechanical punching process. The hydro-mechanical punching process is divided into two stages: the first stage is the mechanical half piercing in which an upper punch goes down before the initial crack is occurred; the second stage is the hydro punching in which a lower punch goes up until the final fracture is occurred. Ductile fracture criteria such as the Cockcroft, Brozzo and Oyane are adopted to predict the fracture of sheet material. The index values of ductile fracture criteria are calculated with a user material subroutine, VUMAT in the ABAQUS Explicit. The hydrostatic pressure retards the initiation of a crack in the upper region of the blank and induces another crack in the lower region of the blank during the punching process. The final fracture zone is placed at the middle surface of the blank to the thickness direction. The result demonstrates that the hydro-mechanical punching process makes a finer shearing surface than the conventional one as hydrostatic pressure increases.

홀 펀칭공정에서 이방성 발전에 관한 연구 (Development of anisotropy in the hole punching process)

  • 윤종헌;이용신;김승수;김응주;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.287-290
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    • 2005
  • The shearing and punching processes are analyzed with the finite element method using an isotropic material model. The experimental result in the punching process shows that final radiuses of sheet metal according to the rolling direction and transverse direction are different because of the material anisotropy. The material anisotropy is induced by complicated large deformation in the polycrystalline aggregate. The contact region between the punch and sheet metal experiences severe deformation such as shear, compression and tension in the punching process. In this paper, the analysis of punching process for Al 1100 is performed with the ABAQUS Standard. The analysis of texture development and evolution is carried out based on the deformation history in the punching process. The deformation histories are extracted by UMAT in the ABAQUS Standard. The torture development is investigated with the pole figure and yield surface during the punching process.

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Hydro-mechanical hole punching 공정의 유한요소 해석 (FE Analysis for hydro-mechanical Hole Punching Process)

  • 윤종헌;김승수;박훈재;최태훈;이혜진;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.159-162
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    • 2005
  • The milli-components for electronic and medical device etc. have been manufactured by conventional process. Forming and machining process for those milli-components need tremendous cost and time because products require higher dimensional accuracy than the conventional ones. For instance, conventional mechanical punching process has many drawbacks for applying to high accuracy products. The final radius of hole can be varied and burr which interrupting another procedure is generated. Hydro-mechanical punching process makes possible to reduce amount of burr and obtain the fine shearing surface using the operating fluid. Hydrostatic pressure retards occurrence of initial crack and induces to locate the fracture surface in the middle of sheet to thickness direction. In this paper, Hydro-mechanical punching process is analyzed using finite element method and the effect of hydrostatic pressure is evaluated during punching process. The prediction of fracture is performed adopting the various ductile fracture criteria such as Cockcroft, Brozzo and Oyane's criterion using a user subroutine in ABAQUS explicit.

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Design of Vision Based Punching Machine having Serial Communication

  • Lee, Young-Choon;Lee, Seong-Cheol;Kim, Seong-Min
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2005년도 ICCAS
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    • pp.2430-2434
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    • 2005
  • Automatic FPC punching instrument for the improvement of working condition and cost saving is introduced in this paper. FPC(flexible printed circuit) is used to detect the contact position of K/B and button like a cellular phone. Depending on the quality of the printed ink and position of reference punching point to the FPC, the resistance and current are varied to the malfunctioning values. The size of reference punching point is 2mm and the above. Because the punching operation is done manually, the accuracy of the punching degree is varied with operator's condition. Recently, The punching accuracy has deteriorated severely to the 2mm punching reference hall so that assembly of the K/B has hardly done. To improve this manual punching operation to the FPC, automatic FPC punching system is introduced. Precise mechanical parts like a 5-step stepping motor and ball screw mechanism are designed and tested and low cost PC camera is used for the sake of cost down instead of using high quality vision systems for the FA. 3D Mechanical design tool(Pro/E) is used to manage the exact tolerance circumstances and avoid design failures. Simulation is performed to make the complete vision based punching machine before assembly, and this procedure led to the manufacturing cost saving. As the image processing algorithms, dilation, erosion, and threshold calculation is applied to obtain an exact center position from the FPC print marks. These image processing algorithms made the original images having various noises have clean binary pixels which is easy to calculate the center position of print marks. Moment and Least square method are used to calculate the center position of objects. In this development circumstance, Moment method was superior to the Least square one at the calculation of speed and against noise. Main control panel is programmed by Visual C++ and graphical Active X for the whole management of vision based automatic punching machine. Operating modes like manual, calibration, and automatic mode are added to the main control panel for the compensation of bad FPC print conditions and mechanical tolerance occurring in the case of punch and die reassembly. Test algorithms and programs showed good results to the designed automatic punching system and led to the increase of productivity and huge cost down to law material like FPC by avoiding bad quality.

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강섬유 보강 초고성능 콘크리트 슬래브의 뚫림 전단 성능 평가 (Estimation of Punching Shear Strength for Ultra High Performance Concrete Thin Slab)

  • 박지현;홍성걸
    • 한국공간구조학회논문집
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    • 제15권2호
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    • pp.95-103
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    • 2015
  • UHPC(Ultra High Performance Concrete) is used widely with its remarkable performance, such as strength, ductility and durability. Since the fibers in the UHPC can control the tensile crack, the punching shear capacity of UHPC is higher than that of the conventional concrete. In this paper, seven slabs with different thickness and fiber volume ratio were tested. The ultimate punching shear strength was increased with the fiber volume ratio up to 1%. The shear capacity of specimens with the fiber content 1% and 1.5% do not have big differences. The thicker slab has higher punching shear strength and lower deformation capacity. The critical sections of punching shear failure were similar regardless of the fiber volume ratio, but it were larger in thicker slab.

슬래브-기둥 접합부의 전단보강상세에 관한 연구 (A Study of Shear Reinforcement for Slab-Column Connection)

  • 백성우;김준서;최현기;최창식
    • 한국방재학회:학술대회논문집
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    • 한국방재학회 2008년도 정기총회 및 학술발표대회
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    • pp.37-40
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    • 2008
  • The study is an experimental test on full-scale flat plate slab-column interior connection. The punching shear on the flat plate slab-column connection can bring about the reason of the brittle punching shear failure which may result of collapsing the whole structure. From the development of residential flat plate system, the shear reinforcement is developed for preventing the punching shear. For making sure of the punching shear capacity, developed for shear reinforcement in slab-column connection, the structural test is performed. The dimension of the slabs was 2620*2725*180mm with square column (600*800mm). The slabs were tested up to failure monotonic vertical shear forces. The presences of S/S bar and wire mesh substantially increased the punching shear capacity and the ductility of the slab-column connections.

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An Experimental Study on Wave Absorber Performance of Combined Punching Plate in a Two-Dimensional Mini Wave Tank

  • Jung, Hyen-Cheol;Koo, Weoncheol
    • 한국해양공학회지
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    • 제35권2호
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    • pp.113-120
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    • 2021
  • In order to perform a precise wave tank experiment, it is necessary to maintain the incident wave generated by the wavemaker in a steady state and to effectively remove the reflected waves. In this paper, a combined sloping-wall-type punching plate wave absorber was proposed to attenuate reflected waves effectively in a two-dimensional mini wave tank. Using the four-point reflection separation method, the reflected waves were measured to determine the reflection coefficients. Experiments were conducted under various punching plate porosities, sloping plate angles, and incident wave conditions to evaluate the performance of the combined punching plate wave absorber. The most effective wave absorbing performance was achieved when the porosity was 10% and the inclination angle of the punching plate was 18.6° under the present condition. It was also found that the installation of the sloping plate could improve the wave attenuation performance by generating the shoaling effect of the incident wave.