• Title/Summary/Keyword: pumping viscosity

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Prediction of Concrete Pumping Using Various Rheological Models

  • Choi, Myoung Sung;Kim, Young Jin;Kim, Jin Keun
    • International Journal of Concrete Structures and Materials
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    • v.8 no.4
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    • pp.269-278
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    • 2014
  • When concrete is being transported through a pipe, the lubrication layer is formed at the interface between concrete and the pipe wall and is the major factor facilitating concrete pumping. A possible mechanism that illustrates to the formation of the layer is the shear-induced particle migration and determining the rheological parameters is a paramount factor to simulate the concrete flow in pipe. In this study, numerical simulations considering various rheological models in the shear-induced particle migration were conducted and compared with 170 m full-scale pumping tests. It was found that the multimodal viscosity model representing concrete as a three-phase suspension consisting of cement paste, sand and gravel can accurately simulate the lubrication layer. Moreover, considering the particle shape effects of concrete constituents with increased intrinsic viscosity can more exactly predict the pipe flow of pumped concrete.

Prediction of concrete pumping based on correlation between slump and rheological properties

  • Lee, Jung Soo;Kim, Eun Sung;Jang, Kyong Pil;Park, Chan Kyu;Kwon, Seung Hee
    • Advances in concrete construction
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    • v.13 no.5
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    • pp.395-410
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    • 2022
  • This study collected the results of material tests and full-scale pumping tests using 127 types of concrete mixtures with compressive strength ranging from 24 to 200 MPa. The results of 242 material tests showed high correlations between the viscosity of the lubricating layer and concrete, between the slump and the yield stress of concrete, between the water-binder ratio and the viscosity of lubricating layer, and between the time required to reach 500 mm of slump flow and concrete viscosity. Based on these correlations, pumpability was predicted using 101 pumping test conditions, and their accuracy was compared to the actual test results. When the rheological properties of concrete and the lubricating layer were directly measured, the prediction result showed the highest accuracy. A high accuracy can be achieved when the measured viscosity of the lubricating layer, a key determinant of concrete pumpability, is reflected in the prediction of pumpability. When measuring rheological properties is difficult, the slump test can be used to quantitatively predict the pumpability despite the lower accuracy than those of other prediction methods.

Experimental study on variation in rheological properties of concrete subjected to pressure and shearing by pumping

  • Jung Soo Lee ;Kyong Pil Jang ;Chan Kyu Park ;Seung Hee Kwon
    • Advances in concrete construction
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    • v.16 no.1
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    • pp.59-68
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    • 2023
  • In the pumping process, concrete moves along the pipe and experiences both pressure and shear. This changes the workability and flow characteristics of the concrete. However, the effect of pressure and shear on the change in properties of concrete during the pumping process has not yet been accurately identified. This study analyzed the effects of pressure and shear on the properties of concrete during pumping. For quantitative tests, lab-scale test equipment capable of simulating the pressure and shear applied to concrete during pumping was used. For one coarse aggregate type, two paste types, three mortar types, and five concrete types, the effects of pressure, shear, and shear under pressure conditions were examined by varying the maximum pressure (0 to 200 bar) and the rotational speed of the vane for shear (0 to 180 rpm). Under the maximum pressure condition of 200 bar, the water absorption of coarse aggregate increased by 0.62% and that of fine aggregate also increased. When the concrete was under pressure, significant changes (a reduction in a slump and an increase in viscosity and yield stress) compared with the effect of the elapsed time occurred owing to an increase in the water absorption of the aggregates. When both pressure and shear were applied to concrete, both the slump and viscosity decreased. As the rotational speed of the vane increased, changes in properties became significant. Shearing in the absence of pressure maintained the properties of concrete. However, shearing under pressure conditions caused a reduction in slump and viscosity.

A Study on the High Viscosity Photosensitive Polyimide Degassing and Pumping System (반도체 생산공정을 위한 고점도 감광성 폴리이미드 탈포 및 공급시스템에 관한 연구)

  • Park, Hyoung-Keun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.2
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    • pp.1364-1369
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    • 2015
  • As the wire bonding process has been converted into BUMP process due to the high density integration of semiconductor chip, the telecommunication line connecting to semiconductor chip and external devices have become finer. As a result, a more precise work is necessary. However, it is difficult to control quantity given the nature of high viscosity of PSPI and the yield rate continues to decline due to the inflow of bubble. Therefore, this paper developed the D&P(degassing and pumping) system to remove and supply gas that is generated from coating the high viscosity photosensitive polyimide(PSPI) in the semiconductor BUMP process.

A new method to estimate rheological properties of lubricating layer for prediction of concrete pumping

  • Jang, Kyong Pil;Kim, Woo Jae;Choi, Myoung Sung;Kwon, Seung Hee
    • Advances in concrete construction
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    • v.6 no.5
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    • pp.465-483
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    • 2018
  • The most crucial factor determining the pumping performance of concrete is the characteristics of the lubricating layer formed between the pipe wall and the inner concrete. Thus, it is important to accurately identify the rheological properties of the lubricating layer to predict the pumping of concrete. In this study, a new method is proposed for measuring the rheological properties of the lubricating layer with improved convenience. To verify the new method, a pumping test was conducted with 337 m-long horizontal piping. The rheological properties of the lubricating layer were assessed by a previously verified method and the new method proposed in this study for a total of four concrete mixtures with design strength ranging from 27 MPa to 60 MPa. The correlation between the existing method and the new method in relation to the viscosity of the lubricating layer was determined, and it was possible to predict the pumping performance with an accuracy of about 88.5% using the viscosity of the lubricating layer obtained from this correlation.

Evaluation of Pumping Characteristics of High Strength Concrete using Continuous Pumping System

  • Kwon, Dae-Hun;Lee, Han-Seung;Jeon, Jun-Young;Jeong, Woong-Taek;Jo, Ho-Kyoo;Kim, Hyung-Rae
    • Journal of the Korea Institute of Building Construction
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    • v.11 no.4
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    • pp.387-395
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    • 2011
  • In the construction of tall-building, concrete pumping influences the success of the project. In order to establish pumping technology for high speed construction of tall building, study for quantitative evaluation of flow characteristics and pumpability should be conducted. So in this study, the characteristics including the inner pipe pressure, rheological properties of concrete and mortar through the continuous pumping test were evaluated. Then we analyzed the relations between rheological properties and pumpability. In the result of test, there are high correlations between the rheological characteristics which represented by yield stress and plastic viscosity and pressure loss with pipe length. Also, we estimated pressure loss according to conditions of concrete mix and pumping through the evaluation of inner pipe friction.

Comparative Study of the Quality of Automotive Engine Oils Being Marketed (국내 윤활관리 현황분석 및 품질 비교평가)

  • 정충섭;김명희;이현기;강경선;김월중;장영식;심규성
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.359-365
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    • 1999
  • We have evaluated the performance and some physical properties of 25 automotive engine oils (21 domestic and 5 imported products) which are purchased on the market to verify the API(American Petroleum Institute) or ILSAC(International Lubricant Standardization and Approval Committee) certification marks attached on the products and to determine the necessity of the quality control of the engine oils on the market. 12 test items are chosen according to API engine oil specification, which are flash point, pour point, cold cranking simulator apparent viscosity, pumping viscosity, gelation index, HTHS(High Temperature High Shear viscosity), foam, high temperature foam, filterability, volatility, high temperature deposit(TEOST), phosphorus content. We have found one product which did not meet the API specification on gelation index, one on HTHS, four on foam, and one on volatility, which implies that the quality control system is in need to check the fidelity of the certification marks attached on the engine oils being marketed. In addition, this works raises the necessity of the upgrade of the present Korean engine oil specification.

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A Study on the Pumping Characteristics according to Pumping Method and Rheology Characteristics of Concrete (콘크리트의 레올로지 특성 및 펌핑조건에 따른 펌프압송특성에 관한 연구)

  • Kwon, Dae-Hun;Jung, Woong-Taek;Kim, Hyung-Rae;Jo, Ho-Kyoo;Jeon, Jun-Young;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05a
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    • pp.99-101
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    • 2011
  • In order to have pumping technology for high speed construction of tall building, study for quantitative evaluation of flow characteristics and pumpability should be conducted. So, this study evaluate the characteristics among the inner pipe pressure, fresh concrete properties and separated mortar through the continuous pumping test. Then it consider of relations between rheological properties and pumpability. In the result of test, it found that there are high interrelationship between the rheological characteristics which represented plastic viscosity and pressure lose by pipe length.

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