• Title/Summary/Keyword: pulping

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Engineering Cellulose Fibers for High-Value Added Products for Pulp & Paper Industry

  • Ko, Young Chan;Park, Jong-Moon
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.6
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    • pp.22-40
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    • 2015
  • Cellulose fibers is one of the most abundant in nature. It has many distinctive features: abundant in nature, biodegradable, non-toxic, eco-friendly, sustainable, easy to fabricate, hydrophilic, and cost-effective. Cellulose fibers, known as pulp, is produced from cellulose-containing materials by the pulping process. As the raw material, wood has been most commonly used while recycled pulp has been also used to some degree. Thus, pulp usually refers to wood pulp. Generally, the pulp and paper industry is regarded as the commodity market where the cost should be much more important than the quality. It also belongs to a mature market where the growth is slow, or even in decline. Accordingly, technological development has been rather stagnant for the industry. Recently, however, the pulp and paper industry has faced very serious challenges. First, due to digital technology, there has been a steady decline in the need for pulp and paper products. The digital industry has continuously replaced printed products such as books, newspapers, and magazines. Second, there has been a trend initiated by developed countries to limit the use of wood as the raw material for the sake of environmental protection. This forces the industry to find a more efficient use of wood pulp as well as finding alternative, non-wood sources. Third, as an individual becomes wealthier and more conscious of health-care, the quality of a product becomes more important than the cost. Thus, a paradigm shift is needed from the cost-conscientious to the quality conscientious. The objective of this article is to review the technologies aimed at engineering cellulose fibers for producing high-value added paper products.

Development of Modified Printing Hanji Using Alternative Plant Fibers (II) - Printability of Printing Hanji Made of Alternative Plant Fibers - (대체 식물 자원을 이용한 인쇄용 개량한지의 개발 연구(제 2보) - 대체 식물 자원 섬유를 이용한 개량 한지의 인쇄 특성 연구 -)

  • Lee, Ji-Young;Seo, Jeong-Min;Kim, Chul-Hwan;Eom, Tae-Jin;Park, Hyun-Jin;Kim, Sung-Ho;Kim, Gyeong-Chul
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.43 no.2
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    • pp.16-23
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    • 2011
  • This study was carried out to develop the printing Hanji made of mixed raw materials with mulberry bast fibers and alternative plant fibers such as bamboo, soybean stalks, pepper stalk and sea tangle. All alternative plant fibers were produced by the kraft pulping method with 2 stages of bleaching, and used to prepare the modified traditional paper, Hanji for printing purpose. Printing quality of modified Hanji was analyzed by measuring area and Formcircle of halftones and comparing a letter shape printed on paper. The Hanji made of 60% of mulberry bast fibers and 40% of bamboo bleached kraft pulp showed the best printing quality with the smallest area and the largest Formcircle in all modified Hanji. Through the image analysis of form circles of the letters printed on the Hanji, it could also be confirmed that the best printability of the modified Hanji was made using bamboo fibers.

Permanent Characteristics of the Handsheet Mixed with Hemp Bast Fiber (삼 인피섬유 혼합율이 종이의 보존 특성에 미치는 영향)

  • Kim, Jun-Kyu;Choi, Kyoung-Hwa;Lee, Myoung-Ku
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.6
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    • pp.71-77
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    • 2014
  • Despite the ubiquity of electronic media, paper is still the most generally readable carrier of information. Because paper materials are deteriorated by chemical, biological and physical factors over time, there have been major concerns about the decay of large collections of books, publications, old maps, historical artifacts, and written records. Therefore, manufacture of permanent paper has been a highly debated issue in paper conservation research. Through the use of permanent paper, our new records, journals, library books, art works, and all culturally and historically important documents can be preserved. In this study, handsheets were made of mixture of hemp bast fiber produced by soda pulping and HwBKP varying the amount of hemp. Physical, mechanical and optical properties of each handsheet were examined. As the ratio of hemp bast fiber increased, mechanical properties were improved significantly, but opacity decreased. After aging, the optical properties of the handsheets mixed with the hemp bast fiber more decreased than those of the non-mixed handsheet. The more mixture ratio of hemp bast fiber increased, the more decreasing rate of optical properties increased. As a result, it was confirmed that hemp bast fiber is a very promising resource for the manufacturing of permanent paper.

Enzymatic Hydrolysis Performance of Biomass by the Addition of a Lignin Based Biosurfactant

  • FATRIASARI, Widya;NURHAMZAH, Fajar;RANIYA, Rika;LAKSANA, R.Permana Budi;ANITA, Sita Heris;ISWANTO, Apri Heri;HERMIATI, Euis
    • Journal of the Korean Wood Science and Technology
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    • v.48 no.5
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    • pp.651-665
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    • 2020
  • Hydrolysis of biomass for the production of fermentable sugar can be improved by the addition of surfactants. In pulp and paper mills, lignin, which is a by-product of the pulping process, can be utilized as a fine chemical. In the hydrolysis process, lignin is one of the major inhibitors of the enzymatic breakdown cellulose into sugar monomer. Therefore, the conversion of lignin into a biosurfactant offers the opportunity to solve the waste problem and improve hydrolysis efficiency. In this study, lignin derivatives, a biosurfactant, was applied to enzymatic hydrolysis of various lignocellulosic biomass. This Biosurfactant can be prepared by reacting lignin with a hydrophilic polymer such as polyethylene glycol diglycidylethers (PEDGE). In this study, the effect of biosurfactants on the enzymatic hydrolysis of pretreated sweet sorghum bagasse (SSB), oil palm empty fruit bunch, and sugarcane trash with different lignin contents was investigated. The results show that lignin derivatives improve the enzymatic hydrolysis of the pretreated biomass with low lignin content, however, it has less influence on the enzymatic hydrolysis of other pretreated biomass with lignin content higher than 10% (w/w). The use of biosurfactant on SSB kraft pulp can increase the sugar yield from 45.57% to 81.49%.

Analysis on the Trend of the Utilization of Woody Biomass - Production, supply, and practical use of woody biomass - (목질 바이오매스의 활용에 대한 동향 분석 - 목질 바이오매스의 생산·공급, 그리고 활용을 중심으로 -)

  • Ahn, Byeong-Il;Kim, Chul-Hwan;Lee, Ji-Young;Shim, Sung-Woong;Jo, Hu-Seung;Lee, Gyeong-Sun;Lee, Jee-Young
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.44 no.4
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    • pp.32-42
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    • 2012
  • Wood biomass including forest residues, waste wood, and construction residuals has been widely generated in Korea, but forest biomass from the National Forest Management Operation Project plays a big role in generating wood biomass. Unfortunately the promotion policy of woody energy organized by the Forest Service in Korea concentrates more on demand creation rather than on supply expansion. Therefore, in order to utilize insufficient wood resources effectively, it is greatly required to develop uses for maximizing their added value. In particular, more attention to the use of the second generation biomass has been paid in foreign countries because there is a threshold that the first generation biomass cannot produce enough biofuel without threatening food supplies and biodiversity. In Korea, wood pellets are regarded as the alternative clean fuels to oils and coals that emit green house gases into the atmosphere. However, using wood as pellet raw materials can not be an economic way because the value of wood disappears right after burning in the boiler in spite of its contribution to the decrease of carbon emission. Differently from wood pellets, kraft pulping process using woody biomass produces black liquor as a by-product which can be used to generate electricity, bioenergy and biochemicals through gasification. Thus, it can be more economical to make a torrefaction of lignocellulosic biomass such as low-quality wood and agricultural leftovers as raw materials of pellets.

The Effect of Lye and Sodium Carbonate on the Physical Properties of Korea Lining Paper (육재/소다회 첨가에 따른 국내 배접지의 특성 비교 분석)

  • Choi, Kyoung-Hwa;Seo, Jin-Ho;Kang, Yeong-Seok;Yoon, Kyoung-Dong;Jeong, So-Young
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.41 no.3
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    • pp.66-70
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    • 2009
  • Paper cultural heritages usually experienced the chemical and the physical deterioration because of various factors including preservation environment and the property of their materials. General restoration technology for paper cultural heritages is the lining. The application of the lining paper and the lining technology has varied depending on researcher's experiences. Therefore, each lining material and technology must be evaluated to develop a standard guide for preservation and restoration of paper cultural heritages. To date, various analysis techniques using lining paper, in terms of their materials, have been applied to analyses of causes and condition of damages, but it is difficult to develop a standard restoration treatment method of paper cultural heritages because it varies by their material. The Hanf, is made frrr the mulberry, is generally used for the lining in Korea.edt is required that the cr, in terms properties and general properties of Hanf, is used for lining papers, are evaluated to develop a standard guide for their restoration.ed this study, the general properties of several lining papers(Hanf), especially dimensave bility, were evaluated as part of the standardization of lining papers. The result have varied depending on the pulping chemical and the manufacturers. the basis weight, thickness and tensale strength of lining papers is bigger the paper treated by natural ash than the paper treated by sodium carbonate.ed case of formation, folding endurance, and dimensave bility, the paper treated by sodium carbonate showed better properties than those of the paper treated by natural ash.

Knowledge Distribution of Business and Science for Development of Packaging from Water Hyacinth

  • UDOMPHOCH, Phinyo;WONGSIRI, Charoensap;MANEEDANG, Weerapattra;PORMSILA, Worapan
    • Journal of Distribution Science
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    • v.20 no.8
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    • pp.81-91
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    • 2022
  • Purpose: The work aimed to integrate and distribute the knowledge of marketing and chemistry for product development, in which individual packaging from water hyacinth was ideal. Research design, data, and methodology: A customer perception was surveyed to guide the preparation process, and eco-packaging preparation followed the perception study. The satisfaction with the packaging using the 4Ps was determined. Results: 159 samples participated in the survey to establish their perceptions. They perceived that eco-packaging was a friendly environment with a score of 4.47. The uses of chemicals and water were less. The design for other functions than a normal function of packaging was preferred. The pulping was done using 3.0 M NaOH. The natural additives of carboxymethyl cellulose (defibering) and corn starch (adhesive) were desired. The paper was characterized according to The National Standard of Kraft paper and was equivalent to the liner board. The prototype of packaging was fabricated as individual packaging. The marketing mix was used to survey 200 samples. The satisfaction with the product was the maximum at 4.53, while the minimum was on price. The online channel was preferred to access the product. Conclusions: Water hyacinth could be added value as eco-packaging that the qualities of pulp were equal to the Kraft paper. Individual packaging from water hyacinth was satisfied.

Characterization of Residual Lignins from Chemical Pulps of Spruce (Picea abies) and Beech (Fagus sylvatica) by KMnO4 Oxidation

  • Choi, J.-W.;Faix, O.
    • Journal of the Korean Wood Science and Technology
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    • v.31 no.6
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    • pp.31-39
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    • 2003
  • The enzymatic isolation of residual lignins obtained from spruce and beech pulps (obtained by sulfite, kraft, ASAM and soda/AQ/MeOH pulping processes) and their characterization was described in previous publications. Here, the residual lignins have been submitted to potassium permanganate oxidation (KMnO4 degradation), and 9 aromatic carboxylic acids (3 of them are dimeric) were identified after methylation with diazomethane by GC/MS. The analytical challenge during qantification by the internal standard methods was the partly high protein content of the samples, which resulted in elevated anisic acid yields in the degradation mixture of sulfite residual lignins. The results are compared with the KMnO4 degradation of the corresponding MWLs and discussed in terms of S/G ratios and degrees of condensation. The latter was calculated as a quotient between the aromatic carboxylic acids derived from condensed and non-condensed lignin structures. Typical degradation patterns for the various processes have been observed. Among other parameter, the relative compositions between iso-hemipinic acid (which is for condensation in pos. 5 of the aromatic ring) and meta-hemipinic acid and 3,4,5-trimethoxyphthalic acid (both are for condensation in pos. 6 of the aromatic ring) was found to be process specific. Kraft and soda/AQ/MeOH residual lignins yielded higher amounts of iso-hemipinic acid. In contrast, the relative yields of meta-hemipinic acid and 3,4,5-trimethoxyphthalic acid (the latter in beech lignins) are higher in sulfite and particularly in ASAM residual lignin. In case of beech residual lignins the amount of acids originated from non-condensed syringyl type lignin units was surprisingly high. The condensation degree of residual lignins was shown to be generally higher than that of MWLs. This was especially true for the G units. ASAM residual lignin exhibited very high S/G ratios and degrees of polymerization. Causality between condensation degree and total yield of degradation products was demonstrated.

Chemical Composition and Alkaline Pulping of a Stem of Red Pepper (Capsium annuum L.) (고추 줄기의 화학 조성분 및 알칼리 펄프화)

  • Kim, Chul Hyun;Kim, Young Yook;Park, Soung Bae;Eom, Tae Jin
    • Journal of the Korean Wood Science and Technology
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    • v.32 no.2
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    • pp.26-32
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    • 2004
  • Chemical compositions and chemical structure of lignin and alkali cooking condition and fiber length of red pepper were investigated and compared to those of woods. The chemical compositions of red pepper were higher component of extraction than that of wood. The contents of carbon and hydrogen of Klason lignin in red pepper were similar to that of pine and birch wood. On the other hand, the contents of oxygen and nitrogen of Klason lignin in the red pepper were higher than that of wood. The result of nitrobenzene oxidation shows that Klason lignin of red pepper was similar to lignin of softwood. The best alkali cooking condition of red pepper was 0.2%-anthraquinone, active alkali of 20% and liquor ratio of 1:7. The fiber length of red pepper was about 0.47 mm. Therefore, the red pepper fiber will be able to use special purpose of short fiber.

Comparison of Environmental Evaluation for Paper and Plastic Based Mask Packaging (종이 기반과 플라스틱 기반 보건마스크 패키징의 환경영향 비교)

  • Dongho Kang;Youjin Go;Sanghoon Oh;Gohyun Choo;Jisoo Jang;Junhyuk Lee;Jinkie Shim
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.30 no.1
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    • pp.73-83
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    • 2024
  • In this study, environmental evaluation of high barrier coated paper (coating layer/paper) packaging is conducted in comparison with conventional aluminum laminated (PET/VMPET/LLDPE) plastic packaging. The target product for this packaging is a KF94 mask, which requires a high barrier of water and oxygen to maintain the filtration ability of the mask filter. The functional unit of this study is 10,000 mask packaging materials based on a material capable of blocking oxygen (<1 g/m2day) and moisture (<3 g/m2day) for the preservation of KF94 masks. In order to understand the results easily, paper-based mask packaging system divided into 6 stages (pulp, pulping & paper making, calendaring & coating, printing, packing and waste management), while plastic-based mask packaging consists of 5 stages (material production, processing, printing, packing, waste management) In case of paper-based mask packaging, most contributing stage is calendaring & coating, resulting from heat and electricity production. On the other hand, plastic-based mask packaging is contributed more than 30% by material production, specifically due to linear low density polyethylene and purified terephthalic acid production. The comparison results show that global warming potential of paper-based mask packaging has 32% lower than that of plastic-based mask packaging. Most of other impact indicators revealed in similar trend.