• 펄프종이기술
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• 제48권3호
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• pp.66-72
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• 2016

The applicability of rice husk fiber as a raw material for eco-friendly pulp mold was evaluated in this study. The higher demand of environmental friendly packaging material resulted in the more interest for the natural fiber based pulp mold. The rice husk which is an abundant agricultural byproduct in Asia could be defiberized by an alkaline digestion process. The changes in the pulp mold making process and the properties of pulp mold by the addition of the rice husk were investigated. The addition of rice husk fiber to the pulp mold made with OCC or UBKP resulted in the increase in drainage at the pulp mold forming process. In case of UBKP pulp mold, the addition of rice husk fiber increased the drying efficiency after pulp mold forming since the structure of pulp mold became more bulkier by the addition of the rice husk fiber. Those results showed the rice husk fiber could be applied to the pulp mold manufacturing as one of the eco-friendly natural fiber resources.

• 펄프종이기술
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• 제36권3호
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• pp.83-90
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• 2004

Pulp mold is one of the famous environmental friendly materials, which made from re cycled materials such as old newsprints through the environmental friendly processes. Furthermore, the used pulp mold can be easily recycled and the pulp mold itself is biodegradable. However, the higher cost and some deficiency in physical properties of pulp mold have been considered as issues to be overcome for a substitute for polymeric packaging materials such as EPS (Expandable Polystyrene). The way for the optimization of a pulp mold mill was proposed in this report. The possible reduction of drying energy was calculated by using a computer simulation method, which could Provide the detailed information about mass balance of overall process. The simulated results showed a great possible curtailment of production cost by improving the forming systems, for example, increasing the temperature and the dryness of a wet pulp mold.

• 펄프종이기술
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• 제48권1호
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• pp.67-74
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• 2016

The demand of environmental friendly packaging materials such as pulp mold has been increased. The application of the oil palm biomass, EFB (Empty Fruit Bunch) fiber as natural raw materials to the pulp mold could increase the usability of the pulp mold by the reduced production cost brought from the relatively low cost of EFB. The effects of the EFB(Empty Fruit Bunch) fibers on the properties of pulp mold and on the process efficiency were evaluated in this study. The pulp mold samples were prepared with mixture ONP (Old news paper) and EFB by using laboratory wet pulp molder. The changes in the drying efficiency were measured with the changes in the solid contents of pulp mold samples during drying process. The efficiency of the surface coating treatment on the pulp mold depending on the condition of the pulp mold samples were also evaluated in order to improve the water resistance properties of pulp mold. The addition of EFB increased the drying efficiency by providing the bulkier structure and the higher water contact angle, which indicated the better water resistance properties. The water resistance were improved by the surface coating treatments and the application of surface coating on the pulp mold at the higher moisture contents resulted in the higher improvement in the water resistance. The bulkier structure originated from the application of EFB fiber reduced the effects of the surface coating, which could be overcome by the control of surface coating process.

• 펄프종이기술
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• 제47권1호
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• pp.75-83
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• 2015

The applicability of oil palm biomass, EFB(Empty Fruit Bunch) as raw materials for environmental friendly packaging material, pulp mold, was evaluated in this study. The changes in the water absorption properties of pulp mold by the addition of EFB and the surface treatments with PVA and AKD were analyzed by measuring the changes in the water absorption rate and the water contact angle. The each pulp mold sample was prepared by using laboratory wet pulp molder. And the water absorption rate of each samples were evaluated by measuring times for the absorption of a 0.1 ml water drop on the pulp mold sample surface. The addition of EFB to the pulp mold made of OCC resulted in the decrease of water absorption rate and the increase in the water contact angle. The surface treatments with PVA and AKD on the OCC pulp mold showed the significant reduction in the water absorption rate. However, in case of ONP pulp mold, the addition of EFB and the surface treatments with PVA and AKD showed no big changes in water absorption times. Those might be come from the finer surface structure of ONP pulp mold which were made of more finer and flexible fibers and more hydrophilic fibers. The results of this study showed the functional properties such as water absorption rate, could be controlled by the application of EFB and the treatments with AKD or PVA, especially in case of the OCC pulp mold.

• 펄프종이기술
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• 제47권5호
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• pp.112-119
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• 2015

The pulp mold attract the increasing concern as recyclable, biodegradable, and eco-friendly packaging materials. In order to broaden the applicability of the pulp mold as substitutes of the expanded styrofoam, the properties of various raw materials for the pulp mold were evaluated and the way for improving water resistance properties of the pulp mold were also tested by applying some additives. The higher value in the fines contents and in the water retention value were shown for the TMP (thermomechanical pulp), which resulted in the bulkier pulp mold with the higher moisture absorption property. In case of water resistance properties, the pulp mold made of white ledger stock showed the higher value in water contact angle and very slow water absorption rate. The addition of oil palm EFB fiber showed the improvement in the water resistance of the pulp mold made of UBKP. The effects of various additives on the improvement in the water resistance properties of the pulp mold were tested by using AKD, PVAm, epoxy resin. The application of AKD leaded to the higher increase in the water resistance. The results in this study showed the effects of AKD for the pulp mold could be improved and optimized by the application with fixing agent and by the ageing treatment after production.

• 펄프종이기술
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• 제48권1호
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• pp.43-52
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• 2016

The coniferous fallen leaf is one of the major forestry residues. Since the coniferous fallen leaf would not be easily decayed, the large amount of the coniferous fallen leaves in forestry could be the source of forest fire. The applicability of the fallen leaves to the pulp mold were evaluated for developing new utilization of coniferous fallen leaves. The morphological properties and the chemical composition of the fallen leaves of Pinus densiflora and Pinus koraiensis were evaluated by the comparison with those of fresh leaves. The applicability of the coniferous fallen leaves to the pulp mold and the effects on the pulp mold properties including the scent diffusion were investigated. The fallen leaves showed the shrunk structure by losing the hot water extract component, which leaded to better grinding properties than that of fresh leaves. The pulp mold with fallen leaves showed higher strength properties than the pulp mold with fresh leaves. Although the scent of the pulp mold with fresh leaves was stronger, the pulp mold with fallen leaves had coniferous scent too. The application of fallen leaves to pulp mold for the functional properties could be possible by improving the mechanical properties and the scent lasting treatments.

• 펄프종이기술
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• 제36권3호
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• pp.52-59
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• 2004

The greater Increase of the demand for environmental friendly materials especially for packaging industry leads to the larger interest in the reusable and recycable materials such as pulp mold. Although the pulp mold has great characteristics for packaging, some deficiency compared with other packaging material like EPS(Expandable Polystyrene) need to be overcome, for example, the relative higher cost. In this report, since the water drainage rate at the forming zone of a wet pulp mold process could have a great influence on the economical efficiency not only by increasing machine speed but also reducing the drying energy, the optimum ways for increasing drainage were investigated The mechanism of vacuum drainage In pulp mold forming was successfully evaluated by using RDA(Retention and Darinage Analyzer). Since the conditions of stock were greatly affected by the pulping time of low consistency pulper, the optimum pupling time was investigated with considerations of all stock preparation processes. The change of stock temperature and the addition of polyelectrolyte could improve the vacuum drainage rate. It was founded that the wire mesh types of mold former had a little influence on the retention because of the relatively mild vacuum drainage. However, the bigger size of dewatering hole showed better drainage rate and could reduce the plugging and con lamination of mold.

• 한국포장학회지
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• 제19권3호
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• pp.125-131
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• 2013

본 연구에서 개발된 멜론용 펄프몰드난좌의 진동전달특성을 구명하고 모의수송시험을 통해 적합성을 분석하였다. 멜론 펄프몰드 난좌의 중량이 증가할수록 압축강도는 상승하였고, 완충성능이 증가하는 것으로 나타났다. RMS 평균 가속도의 진동전달률을 살펴보면 펄프몰드 난좌의 중량이 증가할수록 진동전달률이 감소하는 경향을 보였다. 골판지 180 g 신문고지 50 g을 배합한 펄프몰드난좌의 경우 가진되는 진동가속도보다 큰 진동가속도가 전달되는 것으로 나타나 멜론의 포장에 적합하지 않은 것으로 나타났고, 골판지 200 g 신문고지 50 g을 배합한 펄프몰드난좌의 진동전달률이 가장 작게 나타나 멜론의 포장에 가장 적합한 것으로 나타났다. 또한, 기존 상자포장보다는 펄프몰드난좌 포장 시 진동의 전달이 작은 것을 알 수 있었으며, 펄프몰드 난좌의 중앙에 위치한 멜론과 비교하여 주변에 위치한 멜론에 전달되는 진동가속도가 큰 것을 알 수 있었다. 기존 상자포장과 펄프몰드난좌 포장의 모의 수송시험을 실시하여 경도를 측정한 결과, 무가진 멜론에 비하여 경도저하가 나타났지만, 난좌를 이용하여 포장하였을 때 기존 상자포장에 비하여 멜론의 경도 유지 효과가 우수함을 알 수 있었다. 따라서 본 연구결과 펄프몰드 난좌를 이용한 멜론포장은 수송 중 진동에 의한 품질저하 요인을 감소시켜 상품성 유지에 효과적인 방법이라 판단된다.

• 한국펄프종이공학회:학술대회논문집
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• 한국펄프종이공학회 2007년도 춘계학술대회논문집
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• pp.285-297
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• 2007

As the demands of environment protection increase, the pulp mold container is developed to substitute for the plastic cushion materials like EPS(expanded poly styrene). The water-absorbing ratio, tensile strength and compressive strength of pulp mold are important factors to evaluate its shock absorbing characteristics. The study was performed to investigate the effects of the mechanical property changes on the various conditions of temperature and relative humidity for pulp mold containers made of mixed materials on ONP(old newspaper) and OCC(old corrugated container). This study also is evaluated the optimized mixing ratio of materials for making pulp mold by analyzing the changes of physical properties according to a various procured temperature and relative humidity conditions. The results show that the water absorption ratio of sample increased significantly, and tensile strength decreased $20{\sim}30%$, compressive strength decreased $10{\sim}20%$ by increasing relative humidity condition. And the results show that the ONP 50% and OCC 50% was optimized mixing ratio according to the samples.

• 펄프종이기술
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• 제40권1호
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• pp.47-54
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• 2008

As the demands of environment protection increases, the pulp mold container is developed to substitute for EPS (expanded polystyrene) as a shock absorbing packaging material. The water-absorbing ratio and mechanical properties such as tensile strength and compressive strength of pulp mold are important factors to evaluate its shock absorbing characteristics. Influences of mixing ratios of ONP (old newspaper) and OCC (old corrugated container) on physical properties of pulp mold were investigated at various conditions of temperature and relative humidity. The optimum mixing ratio of ONP and OCC was also searched based on physical properties. The results showed that when relative humidity was increased from 60% to 90%, the water absorption ratio of pulp mold increased significantly, tensile strength decreased 20$\sim$30%, and compressive strength decreased 10$\sim$20%. In addition, the optimum mixing ratio of ONP and OCC was found to be 50%:50%.