• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.48 no.3
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• pp.66-72
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• 2016

The applicability of rice husk fiber as a raw material for eco-friendly pulp mold was evaluated in this study. The higher demand of environmental friendly packaging material resulted in the more interest for the natural fiber based pulp mold. The rice husk which is an abundant agricultural byproduct in Asia could be defiberized by an alkaline digestion process. The changes in the pulp mold making process and the properties of pulp mold by the addition of the rice husk were investigated. The addition of rice husk fiber to the pulp mold made with OCC or UBKP resulted in the increase in drainage at the pulp mold forming process. In case of UBKP pulp mold, the addition of rice husk fiber increased the drying efficiency after pulp mold forming since the structure of pulp mold became more bulkier by the addition of the rice husk fiber. Those results showed the rice husk fiber could be applied to the pulp mold manufacturing as one of the eco-friendly natural fiber resources.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.36 no.3
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• pp.83-90
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• 2004

Pulp mold is one of the famous environmental friendly materials, which made from re cycled materials such as old newsprints through the environmental friendly processes. Furthermore, the used pulp mold can be easily recycled and the pulp mold itself is biodegradable. However, the higher cost and some deficiency in physical properties of pulp mold have been considered as issues to be overcome for a substitute for polymeric packaging materials such as EPS (Expandable Polystyrene). The way for the optimization of a pulp mold mill was proposed in this report. The possible reduction of drying energy was calculated by using a computer simulation method, which could Provide the detailed information about mass balance of overall process. The simulated results showed a great possible curtailment of production cost by improving the forming systems, for example, increasing the temperature and the dryness of a wet pulp mold.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.48 no.1
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• pp.67-74
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• 2016

The demand of environmental friendly packaging materials such as pulp mold has been increased. The application of the oil palm biomass, EFB (Empty Fruit Bunch) fiber as natural raw materials to the pulp mold could increase the usability of the pulp mold by the reduced production cost brought from the relatively low cost of EFB. The effects of the EFB(Empty Fruit Bunch) fibers on the properties of pulp mold and on the process efficiency were evaluated in this study. The pulp mold samples were prepared with mixture ONP (Old news paper) and EFB by using laboratory wet pulp molder. The changes in the drying efficiency were measured with the changes in the solid contents of pulp mold samples during drying process. The efficiency of the surface coating treatment on the pulp mold depending on the condition of the pulp mold samples were also evaluated in order to improve the water resistance properties of pulp mold. The addition of EFB increased the drying efficiency by providing the bulkier structure and the higher water contact angle, which indicated the better water resistance properties. The water resistance were improved by the surface coating treatments and the application of surface coating on the pulp mold at the higher moisture contents resulted in the higher improvement in the water resistance. The bulkier structure originated from the application of EFB fiber reduced the effects of the surface coating, which could be overcome by the control of surface coating process.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.47 no.1
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• pp.75-83
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• 2015

The applicability of oil palm biomass, EFB(Empty Fruit Bunch) as raw materials for environmental friendly packaging material, pulp mold, was evaluated in this study. The changes in the water absorption properties of pulp mold by the addition of EFB and the surface treatments with PVA and AKD were analyzed by measuring the changes in the water absorption rate and the water contact angle. The each pulp mold sample was prepared by using laboratory wet pulp molder. And the water absorption rate of each samples were evaluated by measuring times for the absorption of a 0.1 ml water drop on the pulp mold sample surface. The addition of EFB to the pulp mold made of OCC resulted in the decrease of water absorption rate and the increase in the water contact angle. The surface treatments with PVA and AKD on the OCC pulp mold showed the significant reduction in the water absorption rate. However, in case of ONP pulp mold, the addition of EFB and the surface treatments with PVA and AKD showed no big changes in water absorption times. Those might be come from the finer surface structure of ONP pulp mold which were made of more finer and flexible fibers and more hydrophilic fibers. The results of this study showed the functional properties such as water absorption rate, could be controlled by the application of EFB and the treatments with AKD or PVA, especially in case of the OCC pulp mold.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.47 no.5
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• pp.112-119
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• 2015

The pulp mold attract the increasing concern as recyclable, biodegradable, and eco-friendly packaging materials. In order to broaden the applicability of the pulp mold as substitutes of the expanded styrofoam, the properties of various raw materials for the pulp mold were evaluated and the way for improving water resistance properties of the pulp mold were also tested by applying some additives. The higher value in the fines contents and in the water retention value were shown for the TMP (thermomechanical pulp), which resulted in the bulkier pulp mold with the higher moisture absorption property. In case of water resistance properties, the pulp mold made of white ledger stock showed the higher value in water contact angle and very slow water absorption rate. The addition of oil palm EFB fiber showed the improvement in the water resistance of the pulp mold made of UBKP. The effects of various additives on the improvement in the water resistance properties of the pulp mold were tested by using AKD, PVAm, epoxy resin. The application of AKD leaded to the higher increase in the water resistance. The results in this study showed the effects of AKD for the pulp mold could be improved and optimized by the application with fixing agent and by the ageing treatment after production.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.48 no.1
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• pp.43-52
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• 2016

The coniferous fallen leaf is one of the major forestry residues. Since the coniferous fallen leaf would not be easily decayed, the large amount of the coniferous fallen leaves in forestry could be the source of forest fire. The applicability of the fallen leaves to the pulp mold were evaluated for developing new utilization of coniferous fallen leaves. The morphological properties and the chemical composition of the fallen leaves of Pinus densiflora and Pinus koraiensis were evaluated by the comparison with those of fresh leaves. The applicability of the coniferous fallen leaves to the pulp mold and the effects on the pulp mold properties including the scent diffusion were investigated. The fallen leaves showed the shrunk structure by losing the hot water extract component, which leaded to better grinding properties than that of fresh leaves. The pulp mold with fallen leaves showed higher strength properties than the pulp mold with fresh leaves. Although the scent of the pulp mold with fresh leaves was stronger, the pulp mold with fallen leaves had coniferous scent too. The application of fallen leaves to pulp mold for the functional properties could be possible by improving the mechanical properties and the scent lasting treatments.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.36 no.3
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• pp.52-59
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• 2004

The greater Increase of the demand for environmental friendly materials especially for packaging industry leads to the larger interest in the reusable and recycable materials such as pulp mold. Although the pulp mold has great characteristics for packaging, some deficiency compared with other packaging material like EPS(Expandable Polystyrene) need to be overcome, for example, the relative higher cost. In this report, since the water drainage rate at the forming zone of a wet pulp mold process could have a great influence on the economical efficiency not only by increasing machine speed but also reducing the drying energy, the optimum ways for increasing drainage were investigated The mechanism of vacuum drainage In pulp mold forming was successfully evaluated by using RDA(Retention and Darinage Analyzer). Since the conditions of stock were greatly affected by the pulping time of low consistency pulper, the optimum pupling time was investigated with considerations of all stock preparation processes. The change of stock temperature and the addition of polyelectrolyte could improve the vacuum drainage rate. It was founded that the wire mesh types of mold former had a little influence on the retention because of the relatively mild vacuum drainage. However, the bigger size of dewatering hole showed better drainage rate and could reduce the plugging and con lamination of mold.

• KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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• v.19 no.3
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• pp.125-131
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• 2013

In order to protect agricultural products against damage by physical load, various shock absorbing materials is used. As the demands of environment protection increase, the use of plastic materials have been restricted. On the other hand, Pulp mold products have some benefits - easy manufacturing, superior shock absorbing and eco-friendly. In order to develop pulp mold tray for melon packaging as shock absorbing packaging material, we investigated physical properties and vibration transmission characters of 180, 200 and 220 g pulp mold tray for melon. As the weight of pulp increased, compression strength and shock absorbing performance increased, while vibration transmissibility decreased. Especially in case of 180g pulp mold tray, it is not suitable for melon packaging because the transmitted vibration acceleration was higher than the forced vibration acceleration. And 200g pulp mold tray is suitable for melon packaging because the vibration transmissibility was lowest in three trays. And the vibration acceleration transmitted to the melon in edge of pulp mold tray was higher than to the melon in center of pulp mold tray. As the result of the simulated transportation test, the firmness of melon packaging using pulp mold tray was higher than that of conventional packaging. Therefore, these results suggest that pulp mold tray packaging could be suitable for melon packaging.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 2007.04a
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• pp.285-297
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• 2007

As the demands of environment protection increase, the pulp mold container is developed to substitute for the plastic cushion materials like EPS(expanded poly styrene). The water-absorbing ratio, tensile strength and compressive strength of pulp mold are important factors to evaluate its shock absorbing characteristics. The study was performed to investigate the effects of the mechanical property changes on the various conditions of temperature and relative humidity for pulp mold containers made of mixed materials on ONP(old newspaper) and OCC(old corrugated container). This study also is evaluated the optimized mixing ratio of materials for making pulp mold by analyzing the changes of physical properties according to a various procured temperature and relative humidity conditions. The results show that the water absorption ratio of sample increased significantly, and tensile strength decreased $20{\sim}30%$, compressive strength decreased $10{\sim}20%$ by increasing relative humidity condition. And the results show that the ONP 50% and OCC 50% was optimized mixing ratio according to the samples.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.40 no.1
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• pp.47-54
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• 2008

As the demands of environment protection increases, the pulp mold container is developed to substitute for EPS (expanded polystyrene) as a shock absorbing packaging material. The water-absorbing ratio and mechanical properties such as tensile strength and compressive strength of pulp mold are important factors to evaluate its shock absorbing characteristics. Influences of mixing ratios of ONP (old newspaper) and OCC (old corrugated container) on physical properties of pulp mold were investigated at various conditions of temperature and relative humidity. The optimum mixing ratio of ONP and OCC was also searched based on physical properties. The results showed that when relative humidity was increased from 60% to 90%, the water absorption ratio of pulp mold increased significantly, tensile strength decreased 20$\sim$30%, and compressive strength decreased 10$\sim$20%. In addition, the optimum mixing ratio of ONP and OCC was found to be 50%:50%.