• Title/Summary/Keyword: progressive development

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A Study on the Development of Multi-pilotting-type Progressive Die for U-bending Part Process

  • Sim, Sung-Bo;Lee, Sung-Taeg;Jang, Chan-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.2
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    • pp.45-51
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    • 2003
  • The multi-piloting type progressive die for U-bending sheet metal production part is a very specific division. This study reveals the sheet metal forming process with multi-forming die by center carrier type feeding system. Through the FEM simulation by DEFORM, it was accepted to u-bending process as the first performance to design of strip process layout. The next process of die development was studied according to sequence of die development, i.e die structure, machining condition for die making, die materials, heat treatment of partially die components, know-how and so on. The feature of this study is the die development of scrapless progressive die of multi-stage through the modeling on the I-DEAS program, components drawing on the Auto-LISP, CAD/CAM application, ordinary machine tool operating and revision by tryout.

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A Research on the Development of the 3-dimensional Design Automation System for Progressive Die (Progressive 금형의 3차원 설계 자동화시스템의 개발에 관한 연구)

  • 김대영;성창영;이재원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.303-306
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    • 2000
  • This paper describes a research on the development of the 3D design automation system for progressive die. Based on knowledge base of expert, this system can carry out design tasks, such as feature recognition of product data, layout design, dre set component design. Easy system user mterface and 3-dlmensional solid modeling could result in time and cost saving.

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Progressive Test and Evaluation Strategy for Verification of KF-X AESA Radar Development (한국형 전투기(KF-X) AESA 레이다 개발 검증을 위한 점진적인 시험평가 전략)

  • Shinyoung Cho;Yongkil Kwak;Hyunseok Oh;Hyesun Ju;Hongwoo Park
    • Journal of the Korea Institute of Military Science and Technology
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    • v.27 no.3
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    • pp.387-394
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    • 2024
  • This paper describes a progressive test and evaluation strategy for verification of Korean Fighter eXperimental (KF-X) AESA(Active Electronically Scanned Array) radar development. Three progressive stages of development test and evaluation were officially performed from simulated test conditions to actual operating conditions according to standards: radar function/performance and avionics integration. KF-X AESA radar development is repeatedly verified by progressive stages consisting of five tests: Roof-lab ground test, System Integration Laboratory(SIL) ground test, Flying Test Bed(FTB) test, KF-X ground test, and KF-X flight test. As a result, the risk factor decreases as stages and tests progress. Therefore, development test and evaluation of KF-X AESA radar are successfully performed at low development risk.

A Study on the Development of Center Carrier Type Progressive Die for U-Bending Production Part

  • Sim, Sung-Bo;Lee, Sung-Taeg;Jang, Chan-Ho
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.80-85
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    • 2002
  • The progressive die for U-bending production part is a very specific division. This study reveals the Sheet metal forming process with multi-forming die by Center Carrier type feeding system. Through the FEM simulation by DEFORM it was accepted to u-bending process as the first performance to design in strip process layout design. The next process of die development was studied according to sequence of die development.

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Development of Progressive Collapse Analysis Program considering Dynamic Effects (동적효과를 고려한 연쇄붕괴해석 프로그램의 개발)

  • Kim, Jin-Koo;Park, Jun-Hee;An, Da-Woon;Kim, Hyun-Su
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.771-776
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    • 2007
  • Widespread propagation of failure can be triggered by localized damage to a structure because of fires, impact and explosion etc. In this paper, the progressive collapse analysis program is developed to automatically check the failed members and construct the modified structural model at each step. OpenSees, that is widely used in many research groups, was used for the developed progressive collapse analysis control program. The control program developed in this study automatically computes the damage indices of all the structural members and performance a progressive collapse analysis after the first failed member is selected. Using the developed program, we compared the progressive collapse behaviors of the example structures considering dynamic effects or not, and the difference of progressive collapse mechanism according to the modeling method of the failed members.

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Market expectations of future progressive lenses through comparison of general progressive lenses and free-form progressive lenses (일반 누진다초점렌즈와 프리폼 누진다초점렌즈의 비교를 통한 향후 누진다초점렌즈 시장의 예측)

  • Lee, Jeung-Young;Park, Jeong-Sik;Jang, Woo-Yeong
    • Journal of the Korea society of information convergence
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    • v.6 no.2
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    • pp.57-60
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    • 2013
  • In this paper, We compared middle-aged wearer's satisfaction of progressive multifocal lens and free-form progressive multifocal lens wearers, and investigate the direction of improvement of progressive multifocal lens. We tried to predict the development direction of progressive lenses in the future. The results of the survey, satisfaction of free-form progressive multifocal lens wearers was high, compared to normal progressive lenses. The price of free-form progressive multifocal lens is expensive compared to the nomal progressive multifocal lens, but provides a wide view than nomal progressive lenses. It was confirmed that there is sufficient merit. because it can be made in individual customized to the wearer. In the near future, It is expected that free-form progressive multifocal lenses is the most popular progressive multifocal lenses to middle-aged wearers.

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A Study on the Development of Progressive Die for Cutoff Type U-Bending Process

  • Sim, Sung-Bo;Lee, Sung-Taeg;Jang, Chan-Ho
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.347-352
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    • 2002
  • The Cut off-type progressive die for U-bending production part is a very specific division. This study reveals the sheet metal forming process with multi-forming die by Center Carrier type feeding system. Through the FEM simulation by DEFORM, it was accepted to u-bending process as the first performance to design of strip process layout. The next process of die development was studied according to sequence of die development, i.e. die structure, machining condition for die making, die materials, heat treatment of die components, know-how and so on. The feature of this study is the die development of scrapless progressive die of multi-stage through the Modeling on the I-DEAS program, components drawing on the Auto-Lisp, CAD/CAM application, ordinary machine tool operating and revision by tryout.

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A Study on the Progressive Die Development of Sheet Metal Forming Part (박판 포밍제품의 프로그레시브 금형개발에 관한 연구)

  • Sim, Sung-Bo;Lee, Sung-Taeg
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.4
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    • pp.43-49
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    • 2004
  • The production parts have required multiple processes such as drawing, piercing, blanking and notching etc. are performed with a high production rates in progressive die. In order to prevent the defects of process result, the optimization of strip process layout design, die design, die making, and tryout etc. are needed. According to these factors of die development process, it has been required that the theory and practice of metal working process and its phenomena, die structure, machining conditions for die making, die materials, heat treatment of die components, processing know-how and so on. In this study, we designed and analyzed die components through the carrying out of upper relevant matters also simulated the strip process layout of multiple stage drawing by DEFORM. Especially the result of tryout and its analysis became to the feature of this study with a system of PDDC(Progressive Die design by computer).

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A Study on the Development of Progressive Die and Forming Process for Asymmetric Automotive Door Striker (자동차용 비대칭 스트라이커의 순차이송금형 및 공정 개발에 관한 연구)

  • Youn, Jae-Woong;Kim, Hong-Seok
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.167-174
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    • 2012
  • For high production rate of parts requiring multiple operations such as punching, blanking, or other operations are generally done with progressive dies. However, progressive die is generally limited to use for sheet metal forming due to the technical difficulties in rod or bulk material. This study proposes a new technique of progressive die and forming process for asymmetric automotive door striker, which is conventionally manufactured with separate tandem processes using solid rod. In order to design forming process and die, FEM simulation was performed to divide proper intermediate processes and analyze its formability. As a result, Forming processes were divided into 3 stages with upper and side punches and also, workpiece feeding and location mechanism was designed and manufactured in this study. Finally, forming tryouts were carried out by using the manufactured progressive die to verify the forming quality and productivity.

Development of Adjust Plate Progressive Die (자동차용 Adjust Plate Progressive 금형 개발)

  • Bae, Yong-Hwan;Ban, Gab-Su
    • Journal of the Korean Society of Safety
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    • v.17 no.4
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    • pp.1-4
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    • 2002
  • A automatic production system was developed for high productivity and safety. The semi-progressive die was unfavorable for more productivity, safety, material extravagance and incongruent high-speed production. Developed progressive die is suitable for the high production and guarantee triple production by acceptance of three array type for automobile adjust plate. We adopt Pro-$Engineer{\circledr}$ for three dimensional computer aided design suitable for the disassembly and assembly evaluation. The conclusion of this study is as follow. First, press die parts solid modeling system is built by using Pro-$Engineer{\circledr}$ through this research and verified allowable tolerance and possibility of assembly and disassembly of parts. Therefore we can reduce die manufacturing time and cost. Second, We produce 1000 units pet hot coil 1ton by traditional method, but we can acomplish material saving effect about 12% as 120 units in case of new progressive die. Fourth, we acomplished manufacturing cost curtailment effect more than 20% in comparison with traditional method.