• 제목/요약/키워드: production process of manufactures

검색결과 24건 처리시간 0.027초

환경규제와 기술제약 -한국지역제조업을 중심으로- (Environmental Regulation and Technological Constraint)

  • 강상목;김은순
    • 자원ㆍ환경경제연구
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    • 제11권3호
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    • pp.345-375
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    • 2002
  • The purpose of this paper is to measure the change of the production efficiency which may happen when environmental regulation incurs technological constraint in the process of production, and to compute the opportunity cost of pollution reduction with the lost products based on the change of efficiency. The patterns of production technoloy in the paper are divided into the technologies of strong disposability and weak disposabilty to grasp the effect of the technological constraint due to the environmental regulation. The endowment of the technolgical constraints in the process of production is considered to bring the greatest restriction on firm's production. When the environmental efficiencies of Korean regional manufactures were measured with linear programming model, the lost products related with the constraint of production technology that environmental regulation incurred, was average 148.1 billion dollar per year(5.87% of one year overall products) for total manufactures in 1991~1998. The ratio of the lost products for total products was spread from 0.78% to 1l.08%. The average lost products of 15 regions were changed from 4.66% to 18.35% of total products. Generally the environmental efficiency index of regional manufactures being decreased continuously since 1991, it is estimated that the environmental performance of Korean manufactures has been more and more deteriorating.

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음향방출 신호를 이용한 프레스 불량품 자동 판단 알고리즘 (A judgment algorithm of the acoustic signal for the automatic defective manufactures detection in press process)

  • 김동훈;이원규
    • 한국기계가공학회지
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    • 제9권3호
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    • pp.76-82
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    • 2010
  • A laborer always watched a process of production carefully but defective manufactures were inspected after press process. These inspections made a waste of human power and defective manufactures could make a serious damage of press mold. Therefore, AE(Acoustic Emission) system was introduced to prevention of the damage of the press molds, to a real time detection of defective manufactures and to save human power. AE system was introduced to solve this problem which is a detecting defective manufacture on real time and to prevent the damage of the press mold. In this research we get acoustic emission signal in accordance with weight and processing method of press by using AE sensor, Preamplifier, AE board signal board which occurs press processing and it analyzed various signal through using CMD8 software on the time. From the result, we found that the intensity and shape of the signal were changed according to the weight and processing type of the press. By using this special algorithm, it can judge the acoustic signal which occurs from press on real time.

다품종 소량생산 공정을 위한 규칙기반 공정관리 시스템 (Rule-based Process Control System for multi-product, small-sized production)

  • 임광혁
    • 한국산업정보학회논문지
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    • 제15권1호
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    • pp.47-57
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    • 2010
  • 다품종 소량생산 공정에서는 동일 특성을 가지는 제품의 제작 개수가 절대적으로 적기 때문에 전통적인 공정제어 기법인 통계적 공정관리(Statistical Process Control)를 적용하기에는 어려움이 많이 존재한다. 그러므로 통계적인 접근법과 아울러 다양한 제품 특성을 규정짓기 위한 다양한 조건의 조합으로 이루어지는 SPEC규칙, 그리고 엔지니어의 경험에 기반한 노하우가 응집되어 있는 KNOWHOW규칙을 유연하게 설정하여 공정을 제어할 수 있는 규칙기반 공정관리 기술의 접목이 필요하다. 본 연구는 다품종 소량생산 공정에 적용 가능한 규칙기반 공정관리(Rule-based Process Control) 시스템을 제안하고, 이 시스템을 실제 반도체 생산 공정에 적용하여 그 성과를 검증하였다.

동물세포배양을 통한 백신 생산의 현황과 미래전망 (Current Status and Perspectives of Cell Culture-Based Vaccine Production)

  • 장준호;김익환
    • 한국미생물·생명공학회지
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    • 제38권2호
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    • pp.124-128
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    • 2010
  • Vaccines, especially for viruses, have been produced from egg-based manufacturing process. The method is simple and easy to set up the manufacturing process. However, the method has many problems in quality control, limit of manufacturing capacity, and ethical issues. Over the last decade, an alternative method, which manufactures vaccines using cell culture-based system, has received great attention to overcome the problems in egg-based vaccine production. This article examines current status and perspectives of cell culture-based vaccine production.

고장력 마찰접합 볼트세트의 품질특성에 관한 연구 (Quality characteristics and the process control of high-strength frictional bolt-sets)

  • 손승요;신근하
    • 한국정밀공학회지
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    • 제11권2호
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    • pp.189-196
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    • 1994
  • Quality assurance in the process of manufacturing high strengh bolt sets used in the frictional joints of structures in one of important concern to users as well as to manufactures. In case of occurrences of either defective or low-quality products, even if they are quite rare, some systematic means of localizing the cause-characteristics and matching to corresponding production process is necessary. Control chart of torque factor is the primary indicatir in finding defectiveness of the products. Use of correlation diagrams ofnhardness of the bolt set presents in part a way of screening the cause. Retest data of the bolt set provide additional ideas of localizing the cause, for which theoretical background is presented in this regard. A process-characteristics matrix relating the causes of low quality to the corresponding process of manufacturing, which is of prime importance for the feedback control of production, is also proposed. Finally general features of control to assure quality of the set is described.

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SCP-Matrix based shipyard APS design: Application to long-term production plan

  • Nam, SeungHoon;Shen, HuiQiang;Ryu, Cheolho;Shin, Jong Gye
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제10권6호
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    • pp.741-761
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    • 2018
  • A shipyard is an Engineer To Order (ETO) company that designs and manufactures new products when orders are placed. Various tasks are concurrently performed, thereby making process management considerably important. It is particularly important to plan and control production activities because production constitutes the largest part of the overall process. Therefore, this study focuses on the development of a production planning system based on an Advanced Planning System (APS). An APS is an integrated planning system that targets supply chain processes in accordance with the principles of hierarchical planning. In this study, a Supply Chain Planning Matrix (SCP-Matrix), which is used as a guideline for APS development, is designed through analysis of shipyard cases. Then, we define the process in detail, starting from long-term production plan as the initial application, and design and implement a long-term production planning system using a component-based development.

POP시스템 환경하의 자동차부품 제조업체의 SPC시스템 개발 (Developing SPC System of an Automobile Parts Manufacturing Firm under POP System Environment)

  • 이진춘;김정만;김오환
    • 한국산업정보학회논문지
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    • 제4권3호
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    • pp.8-14
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    • 1999
  • 통계적 공정관리(SPC)는 공정에서 수집된 데이터를 통계적으로 분석함으로써 모든 변환공정의 품질을 관리할 수 있는 객관적 수단을 제공하는데, 실시간으로 공정검사의 결과를 피드백하는 수단이라는 점을 고려하면, 통계적 공정관리를 실시간 생산정보관리(POP)의 1개 모듈로 구축하는 것이 실질적이다. 이러한 맥락에서 본 연구는 자동차 부품업체의 통계적 공정관리시스템을 실시간 생산정보관리(POP)환경에서 구축하여 제시한다.

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안정적인 소각재 재활용을 위한 데이터 모니터링 시스템 설계 및 구축 (Design and Construction of Data Monitoring System for Stable Cinder Reuse)

  • 김귀정;한정수
    • 한국산학기술학회논문지
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    • 제8권5호
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    • pp.1082-1086
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    • 2007
  • 본 연구는 국내에서 발생되는 소각재를 재활용하여 벽돌 생산을 하는 공장에서의 이원화된 작업현황을 일원화 할 수 있는 데이터 모니터링 시스템 구축을 목적으로 한다. 모니터링 시스템은 상태관리 프로세스, 위치관리 프로세스, 불량관리 프로세스, 상황관리 프로세스 등의 데이터 관리 프로세스를 이용해 데이터를 자동 관리하도록 설계하였다. 본 연구에서는 RFID 태그를 이용하여 각 공정의 상황 정보를 수집하고 수집된 정보를 가공하여 데이터 모니터링 시스템에 전송한다. 이러한 시스템을 통해 분석된 데이터는 소각재를 재활용하여 벽돌 생산을 하는 공장에서 공정자동화, 불량률 최소화, 실시간 모니터링, 적재 관리를 통해 생산 공정을 효율적으로 관리할 수 있다.

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재작업이 존재하는 반도체 제조공정을 위한 실시간 작업투입 알고리즘 (A Real-Time Dispatching Algorithm for a Semiconductor Manufacture Process with Rework)

  • 신현준
    • 반도체디스플레이기술학회지
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    • 제10권1호
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    • pp.101-105
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    • 2011
  • In case of high-tech process industries such as semiconductor and TFT-LCD manufactures, fault of a virtually finished product that is value-added one, since it has gone throughout the most of processes, may give rise to quality cost nearly amount to its selling price and can be a main cause that decreases the efficiency of manufacturing process. This paper proposes a real-time dispatching algorithm for semiconductor manufacturing process with rework. In order to evaluate the proposed algorithm, this paper examines the performance of the proposed method by comparing it with that of the existing dispatching algorithms, based on various experimental data.

대학의 의복구성 교육 교재 내용과 업계 생산공정의 차이에 관한 비교연구 - 스커트와 슬랙스를 중심으로 - (A Comparative Analysis of Production Process between Manufacturers and References of Clothing Construct in Universities - Focused on Skirts and Slacks-)

  • 박상희
    • 대한가정학회지
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    • 제41권5호
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    • pp.179-191
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    • 2003
  • The study is to suggest easier making method of skirts and slacks as to compare production process between manufacturers and references of clothing construct in universities. Skirts and slacks have simple production process and they are basic subjects in clothing construct class. But most references have just contents which are to make basic styles of skirts and slacks made basic materials. Continuous development of new material and variety of style request more efficient and easer making method in the reference of clothing construct. So the making methods of references and manufacturers are compared and analyzed in this study In references, there are many hand work and sub-work because they are for a person who make own clothes. In contrast, manufacturers have to product many variety clothes of good quality for many people and think the production cost of clothes. They use more simple and efficient method that include their know-how to meet changing fashion situation. In making methods of skirts and slacks, differences between references and manufacturer are in sewing of waist band and zippers and location of interlining. Manufacturers use variedly sewing method of waist band according to material and their experience. Especially handling for wrong side inseam of waist band is distinct between references and manufacturers. References have basic and detail work and manufacturers know processing order having even grade work to keep continuous production. The making method of clothes have to change and improve according to the situation. The more useful making method get to include their merits and references need to add more practical method and knowledge.