• 제목/요약/키워드: production planning & scheduling

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모니터링과 제어를 위한 사출성형 파라미터 인터페이스에 관한 연구 (A Study on the Interface of Injection Molding Parameter for Monitoring and Control)

  • 허은영;문덕희;박철순;김종민;이철수
    • 한국정밀공학회지
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    • 제31권7호
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    • pp.585-590
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    • 2014
  • Recently, monitoring systems, such as POP, take a core role in scheduling or planning of manufacturing facilities for production, maintenance, and so on. Such monitoring systems require functionalities for real-time parameter monitoring and controlling to maximize efficiency of facilities. However, vendors usually do not provide internal communication protocols or interface to access the machine controller. Therefore, the values of parameters related to machine operations and controls cannot be easily accessed from external devices. In this paper, we propose an interface methodology for a real-time monitoring and controlling of injection molding machine parameters such as user input parameters, embedded sensor data and injection molding status information.

독거노인을 위한 다기능 시스템 소파 디자인 개발 - 신체적, 심리적 특성을 중심으로 - (A Study on the Development of Multifunctional Sofa System Design for the Elderly Living Alone - Focused on the Physical and Mental Characteristics -)

  • 김명희;김휘경;이종희
    • 한국가구학회지
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    • 제28권1호
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    • pp.16-26
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    • 2017
  • In today's aging society, stable residential environment is essential for the elderly living alone to be able to do activities of daily living without restrictions and cherish a satisfactory quality of life. We developed a safe and convenient multifunctional sofa by removing complex combinations and decomposing processes of the multifunctional transformable furniture, appropriate for the use by elderly living alone. We deduced the 4 main keywords and details related to the purpose of sofa by analyzing the users' physical and mental characteristics through literature review and by using 24-hour scheduling, interviews, and actual measurement. Finally, by applying this to furniture planning, we designed 4 different types of multifunctional sofa system. Production was done in cooperation with AND Co. for 2 weeks using materials, colors and adhesives selectively chosen with careful consideration of their effects on the physical, mental aspects of the user to give optimal comfortability.

린 건설 원리에 기초한 건설 생산 공정 분석 모델에 관한 연구 (Development of CPAM(Construction Process Analysis Model) based on Lean Construction Principles)

  • 김찬헌;김창덕
    • 한국건설관리학회논문집
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    • 제2권4호
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    • pp.48-61
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    • 2001
  • 본 연구에서는 작업 신뢰도 향상의 한 방안으로 기존 공정 관리 기법 상의 한계점을 분석하여 이를 보완하고자 하였다. 그 결과로써 린 생산 원리를 적용한 건설 생산 공정 개선 모델인 CPAM(Construction Process Analysis Model)을 제시하였다. CPAM의 변이 관리 기법을 통해 작업 변이를 최소화시켜 공정계획의 신뢰도 향상 및 생산 효율을 증대시킬 수 있도록 하였고 CPAM에서 제시된 세부작업 일정 계획과 주간작업계획을 통해 건설 현장의 작업 흐름에서 나타날 수 있는 자재, 장비, 인력등의 재고(Inventory or Work In Process, WIP)를 감소시킬 수 있도록 하였다. 또한 본 연구는 건설 생산을 작업 흐름의 관점으로 분석함으로써 기존의 분석에서 놓치기 쉬운 작업 흐름상에서의 불확실성을 최소화시키고 작업 처리량을 최대화시킬 수 있는 대안을 제시하는 데 그 의의가 있다.

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Modelling of On-Site Energy Consumption Profile in Construction Sites and a Case Study of Earth Moving

  • Yi, Kyoo-Jin
    • Journal of Construction Engineering and Project Management
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    • 제3권3호
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    • pp.10-16
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    • 2013
  • The annual expenditure on diesel oil and heavy oil in the construction sector is the second largest among all industrial sectors. According to the greenhouse reduction scheme of Korean Government, construction sector targeted 7.1% reduction by 2020. Although this target is not higher than other industrial sectors, it is not easy to achieve the reduction target without radical advance in technology, which cannot be expected to happen soon, considering the conservative characteristics of construction industry. Most researches on environmental issues focus on the issues related to energy saving matters during material production stage or maintenance stage, such as heating and insulation, and few deal with the issues directly related to the energy use in the construction sites. This research regards the operation of equipment for the on-site construction processes as a system and attempts to model the energy use processes related to the activities in construction sites, and provides simulation results of earth excavation and hauling processes. The result of this research is expected to aid construction planners estimating the time-based patterns of energy use and assessing greenhouse gas emission and to help selecting more energy efficient alternatives at the planning stage.

Modelling Growth and Yield for Intensively Managed Forests

  • Burkhart, Harold E.
    • Journal of Forest and Environmental Science
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    • 제24권3호
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    • pp.119-126
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    • 2008
  • Growth and yield prediction methods, ranging from whole-stand models to individual-tree models, have been developed for forest types managed for wood production. The resultant models are used for a host of purposes including inventory updating, management planning, evaluation of silvicultural alternatives, and harvest scheduling. Because of the large investment in developing growth and yield models for improved genotypes and silvicultural practices for loblolly pine (Pinus taeda) in the Southern United States, this region serves to illustrate approaches for modelling intensively managed forests. Analytical methods and computing power generally do not restrict development of reliable growth and yield models. However, long-term empirical observations on stand development, which are time consuming and expensive to obtain, often limit modelling efforts. Given that growth and yield models are used to project present volumes and to evaluate alternative treatment effects, data of both the inventory type and the experimental type are needed. Data for developing stand simulators for loblolly pine plantations have been obtained from a combination of permanent plots in operational forest stands and silvicultural experiments; these data collection efforts are described and summarized. Modelling is essential for integrating and synthesizing diverse information, identifying knowledge gaps, and making informed decisions. The questions being posed today are more complex than in the past, thus further accentuating the need for comprehensive models for stand development.

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SYSTEM MODELLING OF ON-SITE ENERGY CONSUMPTION PROFILE IN CONSTRUCTION SITES AND A CASE STUDY OF EARTH MOVING

  • Kyoo-Jin Yi
    • 국제학술발표논문집
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    • The 5th International Conference on Construction Engineering and Project Management
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    • pp.287-293
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    • 2013
  • The annual expenditure on diesel oil and heavy oil in the construction sector is the second largest among all industrial sectors. According to the greenhouse reduction scheme of Korean Government, construction sector targeted 7.1% reduction by 2020. Although this target is not higher than other industrial sectors, it is not easy to achieve the reduction target without radical advance in technology, which cannot be expected to happen soon, considering the conservative characteristics of construction industry. Most researches on environmental issues focus on the issues related to energy saving matters during material production stage or maintenance stage, such as heating and insulation, and few deal with the issues directly related to the energy use in the construction sites. This research regards the operation of equipment for the on-site construction processes as a system and attempts to model the energy use processes related to the activities in construction sites, and provides simulation results of earth excavation and hauling processes. The result of this research is expected to aid construction planners estimating the time-based patterns of energy use and assessing greenhouse gas emission and to help selecting more energy efficient alternatives at the planning stage.

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유전 알고리듬을 적용한 지능형 ATP 시스템 개발 (Development of Intelligent ATP System Using Genetic Algorithm)

  • 김태영
    • 지능정보연구
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    • 제16권4호
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    • pp.131-145
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    • 2010
  • ERP, SCM 등과 같은 기업용 정보 시스템을 활용함에 있어, 고객의 문의에 따라 제품 판매 가능 유무와 가능일자를 계산하여 통보해 주는 지능형 ATP 시스템은 전산 정보를 활용하여 고객 만족도를 최대화할 수 있는 유용한 기능이라고 할 수 있다. 그렇지만 공급 사슬 환경에서 ATP 시스템을 적용하려고 할 경우, 고객이 문의해 온 Retailer에게 납품 가능한 모든 분배센터(Distribution Center)와 공장(Plant)의 미래 시점의 재고량 변화와 운송 능력 등을 모두 고려하여야 하므로 계산량이 방대한 NP-Complete 문제가 된다. 따라서 시스템 사용자가 빠른 시간 내에 해를 구하여 고객에게 결과를 알려 줄 수 있는 ATP 시스템의 개발은 공급 사슬 관리를 효과적으로 활용하기 위하여 반드시 필요한 일이라고 할 수 있다. 본 논문에서는 동적 생산 함수의 개념을 이용하여 비 정수 타임 랙을 고려하여 ATP 시스템을 모델링하고, 해당 수리 모형으로부터 효율적으로 해를 얻기 위하여 유전 알고리듬을 개발하였다. 비 정수 타임 랙을 활용한 ATP 시스템은 비 정수 타임 랙을 올림이나 내림을 통하여 정수화 시킨 후 모형 수립하는 기존의 방법보다 정교하게 현실을 반영할 수 있고, ATP 시스템을 위한 유전 알고리듬의 진화 시스템은 문제크기가 작은 것에서부터 큰 것까지 최적해에 매우 근사한 값을 매우 빠른 시간 내에 풀 수 있음을 알 수 있었다.

정수계획법을 통한 다중작업 수행 단일기계에서의 작업순서 결정 (Integer Programming-based Operation Sequencing for Multi-operation on Single Machine)

  • 박선영;신문수
    • 예술인문사회 융합 멀티미디어 논문지
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    • 제9권3호
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    • pp.261-270
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    • 2019
  • 4차 산업혁명의 도래와 함께 제조 환경의 다품종화가 더욱 급격히 진행되고 있다. 다품종화된 생산 환경은 전반적인 생산계획 및 관리를 더욱 어렵게 하고 있으며, 효과적인 작업순서 결정을 통한 생산 효율 제고의 필요성을 더욱 높이고 있다. 기본적으로 효과적인 작업순서는 설비의 셋업을 감소시키고 설비의 효율적 활용과 함께 셋업 시간 단축을 도모하여 궁극적으로는 생산성 향상에 기여할 수 있다. 본 연구는 단일 기계가 다중 작업을 수행하는 상황에서의 효율적인 작업순서 결정 문제를 다룬다. 이는 대부분의 기존 연구에서 다루고 있는 한 대의 기계에서 하나의 작업만을 수행하는 경우와 비교할 때 문제의 복잡성이 매우 높다. 본 연구에서는 특히 셋업 횟수를 최소화하기 위한 정수계획 모형을 제안한다. 이는 자동차 전장 구성품의 하나인 와이어링 하네스 제조 공정을 대상으로 주어진 생산주문을 처리하는 과정에 금형 교체횟수를 최소화하는 문제를 대상으로 한다. 또한 제안된 수리 모형의 유효성을 검증하기 위해 간단한 사례연구 결과를 함께 제시한다.

제품추적을 위한 RFID기반 제조실행시스템에 대한 연구 (A Study of MES for the Product Tracking Based on RFID)

  • 김봉석;이홍철
    • 한국컴퓨터정보학회지
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    • 제14권2호
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    • pp.159-164
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    • 2006
  • 제조실행시스템(MES: Manufacturing Execution System)은 현장(shop floor)에서 작업을 수행하기 위한 제반 활동 (스케줄링, 작업 프로세스, 품질관리, 등)을 지원하기 위한 관리 시스템이다. 특히, MES는 생산계획과 실행의 차이를 줄이기 위한 시스템으로 현장상태의 실시간 정보제공을 통하여 관리자와 작업자의 의사결정을 지원하는 기능을 수행한다. 실시간 정보처리를 위한 MES는 최근 많은 관심을 가지고 있는 RFID의 Data를 모델링하고, 제조부터 판매까지 각 프로세스 내의 제품을 모니터링 하는 기능이 필요하다. 그러나, RFID가 부착된 제품이 프로세스 과정에 있어서, tag, reader의 오작동, 고의적 파손, 분실, 주변 영향으로 인해, 리더기가 tag를 읽지 못하는 경우, 제품의 위치를 모니터링 할 수 없다. 이러한 경우, 불확실한 정보를 가지고 제품의 경로를 추적하여야만 한다. 본 논문은 신속하게 제품을 찾기 위해, RFID와 Bayesian Network을 이용한 MES를 제안하고 성능을 평가하였다.

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Performance of Drip Irrigation System in Banana Cultuivation - Data Envelopment Analysis Approach

  • Kumar, K. Nirmal Ravi;Kumar, M. Suresh
    • Agribusiness and Information Management
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    • 제8권1호
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    • pp.17-26
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    • 2016
  • India is largest producer of banana in the world producing 29.72 million tonnes from an area of 0.803 million ha with a productivity of 35.7 MT ha-1 and accounted for 15.48 and 27.01 per cent of the world's area and production respectively (www.nhb.gov.in). In India, Tamil Nadu leads other states both in terms of area and production followed by Maharashtra, Gujarat and Andhra Pradesh. In Rayalaseema region of Andhra Pradesh, Kurnool district had special reputation in the cultivation of banana in an area of 5765 hectares with an annual production of 2.01 lakh tonnes in the year 2012-13 and hence, it was purposively chosen for the study. On $23^{rd}$ November 2003, the Government of Andhra Pradesh has commenced a comprehensive project called 'Andhra Pradesh Micro Irrigation Project (APMIP)', first of its kind in the world so as to promote water use efficiency. APMIP is offering 100 per cent of subsidy in case of SC, ST and 90 per cent in case of other categories of farmers up to 5.0 acres of land. In case of acreage between 5-10 acres, 70 per cent subsidy and acreage above 10, 50 per cent of subsidy is given to the farmer beneficiaries. The sampling frame consists of Kurnool district, two mandals, four villages and 180 sample farmers comprising of 60 farmers each from Marginal (<1ha), Small (1-2ha) and Other (>2ha) categories. A well structured pre-tested schedule was employed to collect the requisite information pertaining to the performance of drip irrigation among the sample farmers and Data Envelopment Analysis (DEA) model was employed to analyze the performance of drip irrigation in banana farms. The performance of drip irrigation was assessed based on the parameters like: Land Development Works (LDW), Fertigation costs (FC), Volume of water supplied (VWS), Annual maintenance costs of drip irrigation (AMC), Economic Status of the farmer (ES), Crop Productivity (CP) etc. The first four parameters are considered as inputs and last two as outputs for DEA modelling purposes. The findings revealed that, the number of farms operating at CRS are more in number in other farms (46.66%) followed by marginal (45%) and small farms (28.33%). Similarly, regarding the number of farmers operating at VRS, the other farms are again more in number with 61.66 per cent followed by marginal (53.33%) and small farms (35%). With reference to scale efficiency, marginal farms dominate the scenario with 57 per cent followed by others (55%) and small farms (50%). At pooled level, 26.11 per cent of the farms are being operated at CRS with an average technical efficiency score of 0.6138 i.e., 47 out of 180 farms. Nearly 40 per cent of the farmers at pooled level are being operated at VRS with an average technical efficiency score of 0.7241. As regards to scale efficiency, nearly 52 per cent of the farmers (94 out of 180 farmers) at pooled level, either performed at the optimum scale or were close to the optimum scale (farms having scale efficiency values equal to or more than 0.90). Majority of the farms (39.44%) are operating at IRS and only 29 per cent of the farmers are operating at DRS. This signifies that, more resources should be provided to these farms operating at IRS and the same should be decreased towards the farms operating at DRS. Nearly 32 per cent of the farms are operating at CRS indicating efficient utilization of resources. Log linear regression model was used to analyze the major determinants of input use efficiency in banana farms. The input variables considered under DEA model were again considered as influential factors for the CRS obtained for the three categories of farmers. Volume of water supplied ($X_1$) and fertigation cost ($X_2$) are the major determinants of banana farms across all the farmer categories and even at pooled level. In view of their positive influence on the CRS, it is essential to strengthen modern irrigation infrastructure like drip irrigation and offer more fertilizer subsidies to the farmer to enhance the crop production on cost-effective basis in Kurnool district of Andhra Pradesh, India. This study further suggests that, the present era of Information Technology will help the irrigation management in the context of generating new techniques, extension, adoption and information. It will also guide the farmers in irrigation scheduling and quantifying the irrigation water requirements in accordance with the water availability in a particular season. So, it is high time for the Government of India to pay adequate attention towards the applications of 'Information and Communication Technology (ICT) and its applications in irrigation water management' for facilitating the deployment of Decision Supports Systems (DSSs) at various levels of planning and management of water resources in the country.