• Title/Summary/Keyword: processing temperature

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PZTN Sintered at the Low Temperature by the Glass Phase Transient Processing (글래스 천이 공정에 의해 저온소결된 PZTN)

  • Kim Chan Young
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.54 no.3
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    • pp.97-102
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    • 2005
  • This research was a fundamental study for the low temperature sintering of PZTN by glass phase transient processing. To lower the sintering temperature, the glass phase Processing was used. Also to improve the electrical properties, the transient processing was utilized. After characterization, the various analytic techniques, such as Archimedes method for the measuring densification, x-ray diffraction patterns for the quantitative analysis of crystalline phases were utilized. Also the dielectric constant, dissipation factor, and piezoelectric coefficients were measured to evaluate the PZTN sintered at the $950^{\circ}C$ and $1050^{\circ}C$. This was confirmed that the sintering temperature of PZTN was reduced by $950^{\circ}C$ and the electrical properties were improved by the transition processing. Therefore, the glass phase transient processing can be applicable to low the sintering temperature with the dielectric and piezoelectric properties.

Effects of processing Factors on Filling Imbalances in Multi-cavity Injection Mold. (다수 캐비티 사출금형에서 성형 인자가 충전 불균형에 미치는 영향)

  • Kang C. M.;Jeong Y. D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.54-57
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    • 2004
  • Almost all injection molds have multi-cavity runner for mass production, which are designed with geometrically balanced runner system in order to minimize filling imbalance between cavity to cavity during processing. However, even though geometrically balanced runner is used, filling imbalances have sometimes been observed. These filling imbalances have historically been considered as result of uneven mold temperature and mold deflection, but it actually results from non-symmetrically shear, pressure, temperature distribution within melt material as it flows through the runner system. Filling imbalance could be decreased by modifying processing conditions that are related to shear, pressure, temperature such as injection rate, mold temperature, injection pressure, melt temperature. In this study, a series of experiment was conducted using Taguchi method to determine which processing condition influence as the primary cause of filling imbalance in geometrically balanced runner system. As a result of experiments, this paper could present an optimal processing condition to minimize variable that brings about filling imbalance geometrically balanced runner system

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Absolute Temperature Measurement using White Light Interferometry

  • Kim, Jeong-Gon
    • Journal of the Optical Society of Korea
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    • v.4 no.2
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    • pp.89-93
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    • 2000
  • Recently a new signal processing algorithm for white light interferometry was presented. In this paper, the proposed signal processing algorithm was applied for absolute temperature measurement using white light interferometry. Stability testing and absolute temperature measurement were demonstrated. Stability test demonstrated the feasibility of absolute temperature measurement with an accuracy of 0.015 fringe. The test also showed that the absolute temperature measurement system using white light interferometry is capable of obtaining the theoretical minimum detectable change (0.0005 fringe), which is consistent with the performance predicted by the proposed signal processing algorithm.

Influence upon Machining Accuracy of Micro-Pattern Roll Mold Processed by Temperature Variation (미세 패턴 롤 금형 가공시스템의 온도변화가 가공정밀도에 미치는 영향 연구)

  • Je, T.J.;Park, S.C.;Lee, K.W.;Noh, J.S.;Choi, D.S.;Whang, K.H.
    • Transactions of Materials Processing
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    • v.18 no.2
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    • pp.107-111
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    • 2009
  • Temperature variation happens in micro prism roll mold processing system during machining the prism pattern roll mold using manufacturing optical films of LCD (liquid crystal display). This temperature variation induces pitch errors of the prism patterns. The temperature variation displaces the positions of the diamond cutting tool on the roll which was coated by the copper. In order to prevent the pitch errors, the stabilizing the temperature of machining environment is needed. Therefore, the researching on the temperature variation of the ultra-precision roll mold processing system on the machining of micro prism rot 1 mold is needed. In this paper, the temperature variation of micro prism roll mold processing system is researched, the influence is analyzed, and the study for reducing the pitch errors carried out.

Effect of Heat Treatment Condition on the Processing Window of 3.60wt%C-2.50wt%Si-0.80wt%Cu Austempered Ductile Cast Iron (3.60wt%C-2.50wt%Si-0.80wt%Cu 조성 오스템퍼드 구상흑연주철의 프로세싱 윈도우에 미치는 열처리 조건의 영향)

  • Park, Jung-Jee;Seo, Gap-Sung;Kwon, Hae-Wook
    • Journal of Korea Foundry Society
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    • v.29 no.2
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    • pp.86-94
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    • 2009
  • The effect of austenitizing temperature and time on the processing window of 3.60wt%C - 2.50wt%Si - 0.80wt%Cu ductile cast iron and that of the amount of copper added were investigated. The second stage reaction at 400oC was retarded with increased austenitizing temperature. The widest processing window was obtained at the lower austempering temperature with the increased time at the same austenitizing temperature. The width of the widest processing window was decreased with the increase of time at the same austenitizing temperature. The width of processing window was increased with the increased amount of copper added.

Reactive Synthesis of ZrB2-based Ultra High Temperature Ceramics

  • Liu, Hai-Tao;Zhang, Guo-Jun
    • Journal of the Korean Ceramic Society
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    • v.49 no.4
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    • pp.308-317
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    • 2012
  • Reactive processing, such as reactive hot pressing (RHP) and reactive spark plasma sintering (R-SPS), is effective densification method to prepare $ZrB_2$-based ultra high temperature ceramics (UHTCs). The present paper reviewed some typical reactive processing of $ZrB_2$-based UHTCs. All the reactions from the starting materials in the reactive processing are thermodynamically favorable, which generate enough energy and driving force for the densification of the final products under a relatively low temperature. Besides, compared with non-reactive processing, anisotropic $ZrB_2$ grains, such as $ZrB_2$ platelets, can only be obtained in the reactive processing, resulting in an improvement of the mechanical properties.

A study on the Thermal Stress Distribution for Wire Electrical Discharge by Finite Element Method (와이어 방전 가공 시 발생되는 열응력 분포에 관한 유한요소법적 고찰)

  • 반재삼;김승욱;김선진;조규재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.210-213
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    • 2002
  • The Purpose of this study is to know temperature and thermal stress distribution in specimens during processing of WEDM. If it is constant to the cutting speed and the thickness of material, it is very important to the effect of temperature and the thermal stress distribution after cutting processing. This paper show the analysis result of the distribution of temperature and the residual stress along the direction of thickness before processing of WEDM and after when the cooling temperature is$20^{\circ}C$. The maximum temperature of edge of specimens is $1600^{\circ}C$. It has little temperature gradient in the depth which is 5mm away from edge of specimens. Equivalent residual stress is result in 180.7 MPa at maximum temperature.

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Fabrication of $Al_2O_3/Al$ Composites by Pressureless Infiltration Technique (무가압침투법에 의한 $Al_2O_3/Al$ 복합재료의 제조특성)

  • Kim, J.D.;Kim, H.J.;Koh, S.W.
    • Journal of Power System Engineering
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    • v.3 no.2
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    • pp.57-63
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    • 1999
  • The fabrication of $Al_2O_3/Al$ composites by pressureless infiltration technique was made to investigate the effects of processing variables such as content of Mg, processing temperature and time on the infiltration behavior of molten Al and microstructure. When the pure Al was infiltrated into mixtures of Mg and $Al_2O_3$ powder, processing temperature required to spontaneous infiltration was decreased and critical processing temperature and Mg content were $700^{\circ}C$ and 3wt% respectively. The content of Mg was found the most powerful variable for infiltration of molten Al. The infiltration ratio increased with Mg content and processing temperature, however the $Al_2O_3/Al$ composites which were fabricated by high Mg content and processing temperature resulted in non uniform dispersion of $Al_2O_3$ particles by excessive interfacial reaction. XRD pattern indicated that $MgAl_2O_4$ and AIN was observed at the interface of $Al_2O_3$ particles and in the Al matrix as reaction products.

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High Temperature Deformation Behavior of Al 5083 Alloy Using Deformation Processing Maps (변형가공도를 이용한 AI 5083 합금의 고온변형거동)

  • Ko, Byung-Chul;Kim, Jong-Hyun;Yoo, Yeon-Chul
    • Transactions of Materials Processing
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    • v.7 no.5
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    • pp.450-458
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    • 1998
  • The high temperature deformation behavior of Al 5083 alloy has been studied in the temperature range of 350 to 520 ${\circ}C$ and strain rate range of 0.2 to 3.0/sec by torsion test. The strain rate sensitivity(m) of the material was evaluated and used for estabilishing power dissipation maps following the dynamic material model. These maps show the variation of efficiency of power dissipation(${\eta}$=2m/(2m+1)) with temperature and strain rate. Hot restoration of dynamic recrystallization (DRX) was analyzed from the flow curve, deformed microstructure, and processing maps during hot deformation. Also, the effect of deformation strain on the efficiency of power dissipation of the alloy was analysed using the processing maps. Moreover relationship between the hot-ductility and efficiency of power dissipation of the alloy depending on thmperature and strain rate was studied using the Zener-Hollomon parameter(Z=${\varepsilon}$exp(Q/RT) It is found that the maximum efficiency of power dissipation for DRX in Al 5083 alloy is about 74.6 pct at the strain of 0.2. The strain rate and temperature at which the efficiency peak occurred in the DRX domain is found to be ∼0.1/sec and ∼450${\circ}C$ respectively.

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Effects of the Processing Temperature and the Number of Passes of Equal Channel Angular Pressing on the Microstructure and Hardness of IF Steel (IF강의 미세조직과 경도에 미치는 ECAP 가공온도와 가공횟수의 효과)

  • Yoon, S.C.;Ryu, W.S.;Baik, S.C.;Kim, H.S.
    • Transactions of Materials Processing
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    • v.16 no.5 s.95
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    • pp.406-411
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    • 2007
  • The microstructure and the hardness of interstitial free steel processed by equal channel angular pressing (ECAP) was investigated experimentally. ECAP processing of route A and route C was compared with regard to grain refinement by transmission electron micrographs. Micro hardness evolution was correlated with the gram structure produced by ECAP. Especially, the effects of the ECAP processing temperature and the number of processing passes were discussed in terms of grain refinement.