• 제목/요약/키워드: processes optimization

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마이크로 카테터 압출 공정을 위한 다이 설계 최적화에 관한 연구 (A Study on Die Design Optimization for Microcatheter Extrusion Processes)

  • 조승기;이은택
    • 한국기계가공학회지
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    • 제20권1호
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    • pp.34-41
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    • 2021
  • Interventional radiology and minimally invasive surgery both require a precisely shaped microcatheter. Microcatheters are manufactured using polymer extrusion processes with a die and puller. The manufacturing parameters and die geometry greatly influence the profile of the extrudate and designing dies using a trial-and-error process is expensive and requires a lot of time. Therefore, predicting the profile of the extrudate is important for manufacturing microcatheters. This study investigates the effects of die design and geometry on the profile of the extrudate. The profiles of the extrudate are predicted using ANSYS Polyflow with respect to the different die geometries. The outer and inner diameters and wall thickness of the predicted extrudate are compared to those of a target extrudate. The die swell of melt polymer and the effect of the pulling are both examined. Optimized die designs are suggested for manufacturing the target extrudate.

바이오 기반 2,3-butanediol 증류 공정의 제어 및 동적 최적화 (Process Control and Dynamic Optimization of Bio-based 2,3-butanediol Distillation Column)

  • 이기열;안나현;임종구;한인수;조형태;김정환
    • Korean Chemical Engineering Research
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    • 제61권2호
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    • pp.217-225
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    • 2023
  • 화장품, 비료 등 다양한 분야에서 사용되는 2,3-butanediol (2,3-BDO) 는 고부가가치 물질로 그 수요가 점차 증가하고 있다. 미생물의 발효로부터 생산된 2,3-BDO는 발효의 부산물을 포함하고 있을 뿐만 아니라 발효 조건에 따라 피드 조성의 변동이 심하여 생산물의 목표 순도에 도달하기 위한 분리 공정의 효율적인 운전이 어렵다. 따라서 본 연구에서는 바이오 기반 2,3-BDO 증류 공정의 동적 최적화를 통해 피드의 농도가 변화할 때 하단 생산물의 2,3-BDO 농도를 99 wt% 이상으로 제어할 수 있는 최적의 제어 경로를 탐색하였다. 정상 및 동적 상태 공정 모사와 Proportional integral (PI) 제어기 설계 후 동적 최적화를 차례로 수행하였다. 그 결과 하단 생산물의 2,3-BDO 농도와 설정점 사이의 오차가 75.2% 감소하였다.

Management of the Processes on the Quality Provision of the Logistic Activity in the Context of Socio-Economic Interaction of Their Participants

  • Savin, Stanislav;Kravchyk, Yurii;Dzhereliuk, Yuliia;Dyagileva, Olena;Naboka, Ruslan
    • International Journal of Computer Science & Network Security
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    • 제21권12호
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    • pp.45-52
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    • 2021
  • The article proves the relevance of developing conceptual frameworks for managing the quality assurance of logistics activities in the context of socio-economic interaction of their participants. It is established that the fundamental difference of the logistic approach in management from traditional approaches is the allocation of a single management function of previously separated, disparate material flows, as well as economic, technological, information integration of chain links into a single system capable of effective management of these flows. It is substantiated that the functioning of the enterprise as a logistics system can be represented in the form of a triad of logistics components, namely: supply logistics, production logistics, sales logistics. Management of quality assurance processes of logistics activities in the context of socio-economic interaction of their participants is a functional component of the entire logistics system due to the quality of work and interaction of all participants in the implementation of certain activities. The quality of logistics activities will affect the level of economic potential, rationalization and optimization of all logistics flows. It is proved that the management of quality assurance processes of logistics activities in the context of socio-economic interaction of their participants involves the following main areas: the introduction of a quality system of logistics processes; development and implementation of the general strategy of quality improvement at the enterprise; internal integration; controlling. Management of quality assurance processes of logistics activities in the context of socio-economic interaction of its participants requires compliance with the following requirements: systematic and comprehensive management of all flow processes; coordination of criteria and indicators for assessing the effectiveness of the entire logistics system; dissemination of the use and application of information technology; ensuring partnerships and close interaction of all participants in sales networks.

Genetic Algorithm을 이용한 상수관망의 최적설계: (II) -민감도 분석을 중심으로- (Optimal Design of Water Distribution Networks using the Genetic Algorithms:(II) -Sensitivity Analysis-)

  • 신현곤;박희경
    • 상하수도학회지
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    • 제12권2호
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    • pp.50-58
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    • 1998
  • Genetic Algorithm (GA) consists of selection, reproduction, crossover and mutation processes and many parameters including population size, generation number, the probability of crossover (Pc) and the probability of mutation (Pm). Determining values of the parameters is found critical in the whole optimization process and a sensitivity analysis with them seems mandatory. This paper tries to demonstrate such importance of sensitivity analysis of GA using an example water supply tunnel network of the New York City. For optimization of the network with GA, Pc and Pm vary from 0.5 to 0.9 by an increment of 0.1 and from 0.01 to 0.05 by an increment of 0.01, respectively, while fixing both the population size and the generation number to 100. This sensitivity analysis results in an optimum design of 22.3879 million dollars at the values of 0.8 and 0.01 for Pc and Pm, respectively. In addition, the probability of recombination (Pr) is introduced to check its applicability in the GA optimization of water distribution network. When Pr is 0.05 with the same values of Pc and Pm as above, the optimum design costs 20.9077 million dollars. This is lower than the cost of 22.3879 million dollars for the case of not using Pr by 6.6%. These results indicate that conducting a sensitivity analysis with parameter values and using Pr are useful in the optimization of WDN.

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An approach for machining allowance optimization of complex parts with integrated structure

  • Zhang, Ying;Zhang, Dinghua;Wu, Baohai
    • Journal of Computational Design and Engineering
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    • 제2권4호
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    • pp.248-252
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    • 2015
  • Currently composite manufacturing process, such as linear friction welding plus NC machining, is the main method for the manufacturing and repairing of complex parts with integrated structure. Due to different datum position and inevitable distortion from different processes, it is important to ensure sufficient machining allowance for complex parts during the NC machining process. In this paper, a workpiece localization approach for machining allowance optimization of complex parts based on CMM inspection is developed. This technique concerns an alignment process to ensure sufficient stock allowance for the single parts as well as the whole integrated parts. The mathematical model of the constrained alignment is firstly established, and then the symmetric block solution strategy is proposed to solve the optimization model. Experiment result shows that the approach is appropriate and feasible to distribute the machining allowance for the single and whole parts for adaptive machining of complex parts.

택배 네트워크 설계를 위한 최적화/시뮬레이션 반복기법 : 화물터미널 용량과 수주마감시간 결정 (A Recursive Optimization/Simulation Procedure for Express Courier Service Network Design : Determination of Terminal Capacity and Cut-off Time)

  • 고창성;이희정
    • 대한산업공학회지
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    • 제33권2호
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    • pp.282-289
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    • 2007
  • While demands for express couriers service are rapidly increasing due to recent progress of electronic commerce, express courier service companies are struggling to take a larger market share through ongoing improvement in their service processes. Cut-off time is the time limit that all orders delivered before the limit are guaranteed for the delivery within the very next day. Extending cut-off time for express service centers can provide the express company with increase of total sales, but it may also cause increasing the possibility not to satisfy customer needs due to work delay in the consolidation terminal. We develop a design model for express courier service network based on a recursive optimization/simulation procedure. With the optimization model, we seek key design parameters such as the cut-off time for express service centers and the capacity of the consolidation terminal maximizing total sales profit while satisfying the desired level of performances. With the simulation model, we consider the dynamic nature of the network and obtain relationships between the design parameters and the performance measures with the multiple linear regression. The validity of the model is examined with an example.

효율적 분산협동최적설계를 위한 병렬처리 기반 분해 기법 (Parallel Processing Based Decompositon Technique for Efficient Collaborative Optimization)

  • 박형욱;김성찬;김민수;최동훈
    • 대한기계학회논문집A
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    • 제25권5호
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    • pp.883-890
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    • 2001
  • In practical design studies, most of designers solve multidisciplinary problems with large size and complex design system. These multidisciplinary problems have hundreds of analysis and thousands of variables. The sequence of process to solve these problems affects the speed of total design cycle. Thus it is very important for designer to reorder the original design processes to minimize total computational cost. This is accomplished by decomposing large multidisciplinary problem into several multidisciplinary analysis subsystem (MDASS) and processing it in parallel. This paper proposes new strategy for parallel decomposition of multidisciplinary problem to raise design efficiency by using genetic algorithm and shows the relationship between decomposition and multidisciplinary design optimization (MDO) methodology.

반응표면법을 이용한 스틸코드의 롤러교정기 설계 최적화 (Design Optimization of Roller Straightening Process for Steel Cord using Response Surface Methodology)

  • 이종섭;허훈;이준우;배종구;김득태
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.238-241
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    • 2007
  • A roller straightening process is a metal forming technique to improve the geometric quality of products such as straightness and flatness. The geometrical quality can be enhanced by eliminating unnecessary deformations produced during upstream manufacturing processes and minimizing any detrimental internal stress during the roller straightening process. The quality of steel cords can be achieved by the roller straightening depends the process parameters. Such process parameters are the roll intermesh, the roll pitch, the diameter of rolls, the number of rolls and the applied tension. This paper is concerned with the design optimization of the roller straightening process for steel cords with the aid of elasto-plastic finite element analysis. Effects of the process parameters on the straightness of the steel cord are investigated by the finite element analysis. Based on the analysis results, the optimization of the roller straightening process is performed by the response surface method. The roller straightening process using optimum design parameters is carried out in order to confirm the quality of the final products.

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다항식 뉴럴 네트워크의 최적화: 진화론적 방법 (Optimization of Polynomial Neural Networks: An Evolutionary Approach)

  • 김동원;박귀태
    • 대한전기학회논문지:시스템및제어부문D
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    • 제52권7호
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    • pp.424-433
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    • 2003
  • Evolutionary design related to the optimal design of Polynomial Neural Networks (PNNs) structure for model identification of complex and nonlinear system is studied in this paper. The PNN structure is consisted of layers and nodes like conventional neural networks but is not fixed and can be changable according to the system environments. three types of polynomials such as linear, quadratic, and modified quadratic is used in each node that is connected with various kinds of multi-variable inputs. Inputs and order of polynomials in each node are very important element for the performance of model. In most cases these factors are decided by the background information and trial and error of designer. For the high reliability and good performance of the PNN, the factors must be decided according to a logical and systematic way. In the paper evolutionary algorithm is applied to choose the optimal input variables and order. Evolutionary (genetic) algorithm is a random search optimization technique. The evolved PNN with optimally chosen input variables and order is not fixed in advance but becomes fully optimized automatically during the identification process. Gas furnace and pH neutralization processes are used in conventional PNN version are modeled. It shows that the designed PNN architecture with evolutionary structure optimization can produce the model with higher accuracy than previous PNN and other works.

응력량을 이용한 요소제거법의 위상최적화 (Topology Optimization of Element Removal Method Using Stress Density)

  • 임오강;이진식;김창식
    • 한국전산구조공학회논문집
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    • 제16권1호
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    • pp.1-8
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    • 2003
  • 위상최적설계는 개념설계에 적합하며, 제품의 설계에서 사용되어지고 있다. 전통적인 위상최적화는 균질화법과 최적조건법을 사용해 왔다. 균질화법은 구멍으로 구성된 구조물과 강성행렬사이의 관계를 연결해주는데 사용되며, 최적조건법은 부피분율을 유지하며 설계변수의 개선에 사용되어진다. 전통적인 위상최적설계는 수렴성이 좋은 장점은 있지만 수렴시간이 많이 걸린다는 단점이 있었다. 이 문제를 해결하는 하나의 방법으로 평균 응력량을 기준으로 요소를 제거하는 요소제거법을 제시하였다. 예제에서 수렴속도가 향상됨을 알 수 있었다.