• Title/Summary/Keyword: process simulation

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Multiscale Simulation for Adsorption Process Development: A Case Study of n-Hexane Adsorption on Activated Carbon (흡착공정 개발을 위한 다중규모 모사: 활성탄에서의 n-Hexane 흡착에 관한 사례연구)

  • Son, Hae-Jeong;Lim, Young-Il;Yoo, Kyoung-Seun
    • Korean Chemical Engineering Research
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    • v.46 no.6
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    • pp.1087-1094
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    • 2008
  • This article presents a multi-scale simulation approach starting from the molecular level for the adsorption process development, specifically, in n-hexane adsorption on activated carbon. A grand canonical Monte-Carlo(GCMC) method is used for the prediction of adsorption isotherms of n-hexane on activated carbon at the molecular level. Geometric effects and hydrodynamic properties of the adsorption column are examined by means of the two dimensional CFD(computational fluid dynamics) simulation. The adsorption isotherms from the molecular simulation and the axial diffusivity from the CFD simulation are exploited for the process simulation where the elution curve of n-hexane is obtained. For the first moment(mean residence time) of the pulse-response with respect to temperature and flowrate, the process simulation results obtained from this three-steps multiscale simulation approach show a good agreement with experimental data within 20% of maximum difference. The multi-scale simulation approach addressed in this study will be useful to accelerate the adsorption process development, while reducing the number of experiments required.

Study on Application of Flexible Die to Sheet Metal Forming Process (가변금형의 박판 성형공정 적용 연구)

  • Heo, S.C.;Seo, Y.H.;Ku, T.W.;Kim, J.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.18 no.7
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    • pp.556-564
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    • 2009
  • Flexible forming process for sheet material using reconfigurable die is introduced based on numerical simulation. In general, this flexible forming process using the reconfigurable die has been utilized for manufacturing of curved thick plates used for hull structures, architectural structures and so on. In this study, numerical simulation of sheet metal forming process is carried out by using flexible dies model instead of conventional matched die set. The numerical simulation and experimental verification for sheet metal forming process using a flexible forming machine that is more suitable for thick plate forming process are carried out to confirm the appropriateness of the simulation process. As an elastic cushion, urethane pads are utilized using hyperelastic material model in the simulation for smoothing the forming surface which is discrete due to characteristics of the flexile die. In the flexible forming process for sheet metal, effect of a blank holder is also investigated according to blank holding methods. Formability in view of occurrence of dimples is compared with regard to the various punch sizes. Consequently, it is confirmed that the flexible forming for sheet material using urethane pad has enough capability and feasibility for manufacturing of smoothly curved surface instead of conventional die forming method.

Developing the Performance Analysis Model of the Heat-Shrink-Tube Manufacturing Process using a Simulation Method (시뮬레이션 기법을 통한 자동차용 열 수축 튜브 생산공정모델 개발)

  • Cho, Gyu-Sung;Lee, Seung-Hoon
    • Journal of the Korea Society for Simulation
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    • v.19 no.4
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    • pp.21-29
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    • 2010
  • This research suggests a simulation model regarding the performance analysis of the Heat-Shrink-Tube manufacturing process using a simulation method. To analyze this study, firstly, we have collected the operating data from 'A' automobile parts company. Secondly, we have analyzed the collected data to apply a simulation model. Thirdly, we have developed a simulation model to experiment the process analysis and the line balancing methodology. The proposed simulation model can be executed by various input data without changing the simulation model and the performance of the Heat-Shrink-Tube Manufacturing system can be calculated by this model.

Visualizing Construction Process Linking Process Simulation (프로세스 시뮬레이션을 연계한 건설공정 시각화)

  • Kim, Yeong-Hwan;Jung, Pyung-Ki;Seo, Jong-Won
    • Korean Journal of Construction Engineering and Management
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    • v.7 no.1 s.29
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    • pp.73-79
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    • 2006
  • Even though graphical simulation is very useful for construction planning, the application of graphical simulation has a limitation in dealing with objects without fixed form like earthmoving process. In this case, the mathematical/statistical simulation about the productivity of the whole processes based on the numerical data of working time, waiting time and working capacity of using equipment becomes effective. The mathematical/statistical simulation is not fully utilized in the field of construction due to the difficulties of creating process models and securing trust the numerically expressed results of simulation. In this research, the output of discrete-event simulation programs which are the most common mathematical/statistical simulation tool for construction processes were analyzed for the purpose of earthmoving process visualization. The purpose of this research is to develop a graphical simulation system that can help the construction planner select most suitable equipment and construction methods through the visualize the numerical simulation results of the working time, the queuing time as well as the amount resources etc.

Verification of Manufacturing Process of PSC Box Girder Bridge Segment by 3D Simulation (3차원 시뮬레이션을 활용한 PSC 박스거더교 세그먼트 제작 공정의 검증)

  • Kim, Min-Seok;Son, Heung-Rak;Lee, Kwang-Myong;Park, Young-Ha;Park, Min-Seok
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2008.04a
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    • pp.235-240
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    • 2008
  • PSC box girder bridges are built through the repetitive manufacturing process of concrete segment. However, during the initial segment manufacturing stage, design change may occur frequently due to design errors and interferences between components, resulting in the extension of segment manufacturing period. This paper aims to verify the manufacturing process of PSC box girder segment by 3D simulation technique. All the components of a segment were modelled and assembled by simulation technique and then, some design errors were found and revised appropriately to optimize the manufacturing process of segment. Consequently, 3D simulation technique would be promising to improve the quality of the segment and to reduce its manufacturing time and cost.

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How to Improve Usability of Building Energy Simulation for the Integrated Design Process - Based on Practitioner Survey and Design Process Comparison - (에너지 절약형 건물의 통합설계 확산을 위한 시뮬레이션 사용성 개선 방향 - 실무자 설문과 설계 프로세스 비교 및 분석을 중심으로 -)

  • Kim, Sean Hay
    • KIEAE Journal
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    • v.15 no.6
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    • pp.47-56
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    • 2015
  • Purpose and Method: Despite benefits of building energy simulations, practitioners seem to be reluctant to use simulations for design decision making. By means of survey and interviews, this study aims to investigate domestic hindrance against increasing simulation usability, and to collect user requirement to enhance technical functionality of the simulation. Also this study compares the Information Sharing Workflow by Stantec and general domestic design process in order to identify a direction of the Integrated Design Process. Result: Finally this study wraps up with suggestions of how simulation functionality and use protocol should be in order to satisfy user requirement and also to gather more users.

A Study of Semiconductor Process Simulator with User Friendly Framework (사용자 친숙형 반도체 공정 시뮬레이터의 구성에 관한 연구)

  • 이준하;이흥주
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.5 no.4
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    • pp.331-335
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    • 2004
  • In this paper, we modeling the oxidation, diffusion, and ion-implantation for semiconductor process simulation, and construct the integrated framework for efficient execution and continuous process simulation. For oxidation process, to predict the accurate LOCOS shape and stress distributions, stress-dependent viscous model was performed using SVP algorithm. For diffusion process, predeposition and OED simulation was performed using point defect theory. For ion implantation, Monte-Carlo method based on TRIM simulation was performed with various process conditions. For input to each unit process, we used the dialog boxes which are windows application's standards. This dialog box allows us to verify and minimize input error at input steps. Using the combination of compiler's function and windows's API function, simulation was done with small memory size.

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Progressive Forming Process Design of an Automotive Bracket Part with Computer Simulation (전산해석을 이용한 자동차 브라켓 부품의 프로그래시브 성형 공정 설계)

  • Kim, K.P.;Lee, D.G.;Jang, K.C.;Kim, G.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.126-129
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    • 2008
  • This paper concerns the progressive die design for an automotive bracket part aided by the computer simulation in order to eliminate the inferiority such as the crack. The computer simulation of the progressive forming process is utilized in order to investigate cause of the cracks. This paper proposes a new guideline for the die design which modifies intermediate shapes and adds intermediate forming stages in progressive forming process. The effectiveness of the proposed design is verified by the computer simulation. The simulation result shows that the modified die design for the progressive forming process can eliminate the crack and improve quality of the automotive bracket part.

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Effect of Simulation-based Practice by applying Problem based Learning on Problem Solving Process, Self-confidence in Clinical Performance and Nursing Competence (문제중심학습을 적용한 시뮬레이션 실습이 간호학생의 문제해결과정, 임상수행자신감과 간호수행능력에 미치는 효과)

  • Song, Young A
    • Women's Health Nursing
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    • v.20 no.4
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    • pp.246-254
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    • 2014
  • Purpose: The purpose of this study was to analyze the effectiveness of simulation-based maternity nursing practice by applying problem based learning (PBL) on the problem solving process, self-confidence in clinical performance and nursing competence of nursing students. Methods: This study was one group pre-posttest design, with 123 third year nursing students. Data were collected from March 19 to May 29, 2013 as the students completed their simulation practice class. Students completed a survey about their problem solving process, self-confidence, and nursing competence at the beginning and the end of the class. Results: Students' problem solving process, self-confidence, and nursing competence showed significant improvements after the simulation-based maternity nursing practice. Conclusion: Therefore, it is recommended that current maternity nursing curriculum should be reviewed and improved, and the students should be provided variety of simulation-based education and maternity nursing skills.

Development parameter measurement and profile analysis of electron beam resist for lithography simulation (리소그라피 모의실험을 위한 전자빔용 감광막의 현상 변수 측정과 프로파일 분석)

  • 함영묵;이창범;서태원;전국진;조광섭
    • Journal of the Korean Institute of Telematics and Electronics A
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    • v.33A no.7
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    • pp.198-204
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    • 1996
  • Electron beam lithography is one of the importnat technologies which can delineate deep submicron patterns. REcently, electron beam lithography is being applied in delineating the critical layers of semiconductor device fabrication. In this paper, we present a development simulation program for electron beam lithography and study the development profiles of resist when resist is exposed by the electron beam. Experimentally, the development parameter of positive and negative resists are measured and the data is applied to input parameter of the simulation program. Also simulation results are compared of the process results in the view of resist profiles. As a result, for PMMA and SAL 601 resist, the trend of simulation to the values of process parameters agree with real process results very well, so that the process results can be predicted by the simulation.

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