• 제목/요약/키워드: process rate

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원통형 용기의 다단계 \ulcorner드로잉 공정설계에 관한 사례 연구 (A Case Study on the Process Planning for Multi-Stepped Deep Drawing of Complex Circular Shells)

  • 김두환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 춘계학술대회논문집
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    • pp.160-167
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    • 1998
  • This article is aimed primarily at establishing a process planning method for complex circular shells. For the deep drawing of complex shaped shell, the optimum process design is required to reduce the trial cost, improve the quality, increase the productivity and shorten the delivery. The present approach which is related to the optimum process planning is based on the empirical knowledge through trial and error in the industrial field. In order to check the validity and the effectiveness of proposed work, a sample process design has been applied to the multi-stepped deep drawing of complex shell considering the process variables such as drawing rate, radius and blank development. In particular, the difference between the limiting drawing rate and the optimum drawing rate has been discussed and has been shown the usefulness of present suggestion.

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생물학적 처리에 의한 돈사폐수의 인제거 (Biological Removal Phosphorus Containing Swine Wastewater)

  • 신남철;박정호
    • 한국환경보건학회지
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    • 제26권4호
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    • pp.15-20
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    • 2000
  • The studies of swine wastewater treatment aim to development of process using soil microorganism. Removal rate of swine wastewater containing organic matter was 99 percent in case of high loading rate. Microorganism was devoted to improve the treatment efficiency of the process. According to the result obtained from biological treatment of high loading rate swine wastewater. Hydraulic retention time was 2.3 days in unit process of biological phosphorus removal. BO $D_{rm}$ / $P_{rm}$ ratio was 1122 in room temperature anaerobic process and 355.6 in mesophilic anaerobic process. And then phosphorus removal rate mesophilic anaerobic process was 3 time as much as than room temperature acaerobic process.

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$CHF_3/CF_4$를 사용한 콘택 산화막 식각 (Contact oxide etching using $CHF_3/CF_4$)

  • 김창일;김태형;장의구
    • E2M - 전기 전자와 첨단 소재
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    • 제8권6호
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    • pp.774-779
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    • 1995
  • Process optimization experiments based on the Taguchi method were performed in order to set up the optimal process conditions for the contact oxide etching process module which was built in order to be attached to the cluster system of multi-processing purpose. In order to compare with Taguchi method, the contact oxide etching process carried out with different process parameters(CHF$_{3}$/CF$_{4}$ gas flow rate, chamber pressure, RF power and magnetic field intensity). Optimal etching characteristics were evaluated in terms of etch rate, selectivity, uniformity and etched profile. In this paper, as a final analysis of experimental results the optimal etching characteristics were obtained at the process conditions of CHF3/CF4 gas flow rate = 72/8 sccm, chamber pressure = 50 mTorr, RF power = 500 watts, and magnetic field intensity = 90 gauss.

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초미세 발포 사출 시 핵 생성장치를 이용한 셀 크기의 변화 (Cell morphology of microcellular foaming injection molding products with pressure drop rate)

  • 김학빈;차성운
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.491-495
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    • 2004
  • The industries use polymer materials for many purposes for they have many merits. The costs of these materials take up too great a proportion of the overall cost of products that use these materials as their major material. It is advantage for polymer industries to reduce these costs. The microcellular foaming process was developed in the early 1980s to solve this problem and proved to be quite successful. Microcellular foaming process uses inert gases such as $CO_2$, $N_2$. As these gases solve into polymer matrices, many properties are changed. The microcellular foaming process makes the glass transition temperature of polymers to low, and diminish the residual stress of polymer matrices. Besides, the microcellular foaming process has several merits, impact strength elevation, thermal insulation, noise insulation, and raw material saving etc. This characteristic of microcellular foaming process has influenced by cell morphology. The cell morphology means cell size and cell density. The cell morphology has influenced by many factors. The examples of factor are pressure drop rate, foaming temperature, foaming time, saturation pressure, saturation time etc. Among their factors, pressure drop rate is the most important factor for cell morphology in microcellular foaming injection molding process. This paper describes about the cell morphology change in accordance with the pressure drop rate of microcellular foaming injection molding process.

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Neck Formation in Drawing Processes of Fibers

  • Chung, Kwansoo;Yoon, Hyungsop;Youn, Jae Ryoun
    • Fibers and Polymers
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    • 제2권1호
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    • pp.140-143
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    • 2001
  • To better understand the formation of necking in drawing processes of fibers, strain distributions during drawing processes have been analyzed. For simplicity, one-dimensional incompressible steady flow at a constant temperature was assumed and quasi-static model was used. To describe mechanical properties of solid polymers, non-linear visco-plastic material properties were assumed using the power law type hardening and rate-sensitive equation. The effects of various parameters on the neck formation were matematically analyzed. As material property parameters, strain-hardening parameter, visco-elastic coefficient and strain-rate sensitivity were considered and, for process parameters, the drawing ratio and the process length were considered. It was found that rate-insensitive materials do not reach a steady flow state and the rate-sensitivity plays a key role to have a steady flow. Also, the neck formation is mainly affected by material properties, especially for the quasi-static model. If the process length changes, the strain distribution was found to be proportionally re-distributed along the process line by the factor of the total length change.

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유압시스템 롤-오프 청정도의 이론적 고찰 및 트랙터에의 응용 (A Theoretical Investigation of Roll-Off Cleanliness for Hydraulic System and Application to a Tractor)

  • 이재천
    • 한국자동차공학회논문집
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    • 제8권5호
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    • pp.207-215
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    • 2000
  • This study theoretically investigated the roll-off cleanliness operation to eliminate the built-in contaminants which are primarily the result of manufacturing and assembly procedures first. A rigorous analytical examination of the cleaning process associated with hydraulic systems was performed by developing the general filtration process equations. The sloughing process by which built-in contaminant is entrained in the system fluid was examined during the development of a general analytical expression for sloughing rate. This sloughing rate expression in conjunction with the filtration process equations have lead to a relationship rate expression in conjunction with the filtration process equations have lead to a relationship which describes the flushing and clean-up operation for the hydraulic systems. The effects of the primary roll-off cleanliness factors was discussed and illustrated on the figures. Then, the analytical results was shown to be usefully applied into the design of roll-off flushing equipment for the hydraulic system of a tractor.

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니켈기 경질 용사코팅의 경도 및 마모율에 미치는 공정조건의 영향 (Effect of Process Parameters on the Hardness and Wear Rate of Thermal Sprayed Ni-based Coatings)

  • 김균택;김재동;김영식
    • 동력기계공학회지
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    • 제15권1호
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    • pp.51-56
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    • 2011
  • The various process parameters of thermal spray process affects on quality of Ni-based coatings. Thus, there is need to analyze the effect of process parameters on quality of Ni-based coatings. In this paper, the effects of process parameters on hardness and wear rate of Ni-based coatings were investigated using 4 design of experiments. First, the Ni-based coatings were fabricated according to $L_9(3^4)$ orthogonal array. The hardness tests and the wear tests were performed on the Ni-based coatings. The analysis of variance for the hardness and wear rate were carried out. As a results, the acetylene gas flow and the powder feed rate were identified as main factors effected on the hardness and the oxygen gas flow and the acetylene gas flow were identified as main factors effected on the wear rate. The full factorial experiments design with different levels was applied for investigation of effect of these main factors.

화학기상응축 공정으로 제조한 TiO2 나노분말의 광촉매 특성 (Photocatalytic Properties of TiO2 Nanopowder Synthesized by Chemical Vapor Condensation Process)

  • 임성순;남희영;윤성희;이창우;유지훈;이재성
    • 한국분말재료학회지
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    • 제10권2호
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    • pp.123-128
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    • 2003
  • $TiO_2$ nanopowder was synthesized by chemical vapor condensation (CVC) process and its photocatalytic property depending on microstructure was considered in terns of decomposition rate of organic compound. In order to control microstructure of $TiO_2$ nanopowder such as particle size and degree of agglomeration, precursor flow rate representing number concentration was changed as a process variable. In TEM observation, spherical $TiO_2$ nanoparticles with average size of 20 nm showed gradual increases in particle size and degree of agglomeration with increase of precursor flow rate. Also decomposition rate of organic compound increased with decreasing precursor flow rate. Thus, it was concluded that photocatalytic property was enhanced by targe surface area of disperse $TiO_2$ nanoparticles synthesized at lower precursor flow rate condition in CVC process.

밀링 공구의 코팅 조건이 절삭력 증가율에 미치는 영향 (The effect of coating condition of milling cutter on cutting force increase rate)

  • 문창성;김준현;최석우;김주현
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.95-100
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    • 2001
  • Recently, coated milling cutters are widely used for improving the productivity of cutting processes through high speed cutting and longer tool life. In metal cutting, cutting force increase rate is important factor to diagnose the cutting conditions because the amount of tool wear directly influences the cutting forces. As the cutting length increases, the worn cutter increases the cutting forces. In this study, the effect of coating process of end milling cutter on the cutting performance, especially on the cutting force increase rate, is investigated. The results acquired through the cutting test measuring cutting force increase rate show that not only the injection quantity of $N_2$ and Ar but also mean temperature influence the cutting force increase rate during the end milling process.

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Prospects of Activated Sludge Process in Japan - Its Past, Present, and Future -

  • Fujita, Masanori
    • 한국습지학회지
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    • 제9권1호
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    • pp.61-67
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    • 2007
  • Our life totally depends on activated sludgeprocess for treatment of wastewater: sewage and industrial wastewater. Activated sludge process was the epoch-making technology in Environmental field. One century has been almost passed since the process was developed in England, and the process is still on the development of improvement. Here, history of activated sludge process, its mechanismsof treating the wastewater, expectations that we had on the process in the past, and future image and possibility on the process were presented. By reviewing the events related to the process, we can foresee potentials for new possibility of activated sludge process.

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