• Title/Summary/Keyword: process of finishing

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Determination of Efficient Superfinishing Conditions for Mirror Surface Finishing of Stainless Steel (스테인레스 강의 경면가공을 위한 효율적 수퍼피니싱 조건의 결정)

  • Kim, Sang-Kyu;Cho, Young-Tae;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.2
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    • pp.100-106
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    • 2013
  • Stainless steel has some excellent properties as the material for the mechanical component. Purpose of this study is carried out to obtain mirror surface on the surperfinishing of stainless steel with high efficiency. To achieve this, we have conducted a series of polishing experiment for stainless steel using abrasive film from the perspective of oscillation speed, the rotational speed of workpiece, contact roller hardness, contact pressure and feed rate. Abrasive film used this study is a micro-finishing film and a lapping film. Furthermore, the polishing characteristics and efficiency of stainless steel is discussed through measuring optimal polishing time and surface roughness. From the obtained results, it was confirmed that efficient superfinishing conditions and polishing characteristic of Stainless steel can be determined.

Gain Scheduling for Tension Control (장력제어를 위한 게인 스케줄링)

  • 이동욱;박성한;안병준;이만형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.505-509
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    • 2002
  • The looper control of hot strip finishing mill is one of the most important control item In hot strip rolling mill process. Loopers are placed between finishing mill stands and control the mass flow of the two stands. Another important action of the looper is to control the strip tension which influences on the width of the strip. So it is very important to control both the looper angle and the strip tension simultaneously but the looper angle and the strip tension are strongly interacted by each other. The gain scheduling is to break the control design process into two steps. First, one designs local linear controllers based on linerizations of the nonlinear system at several different operating conditions. Second, a global nonlinear controller for the nonlinear system is obtained by interpolating.

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Deburring using Magnetic Abrasive Machining (자기연마법을 이용한 Deburring)

  • Yeo, Woo-Seok;Lee, Choong-Seok;Chae, Seung-Su;Choi, Hwan;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.1
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    • pp.13-18
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    • 2006
  • The magnetic abrasive machining has been developed as a new finishing technology to obtain a fine surface of workpiece. In this paper, a static magnetic field method and a magnetic abrasive brush which has many technical advantages, are applied for the magnetic abrasive machining. In the experiment, some items such as finishing time, ratio of the magnetic abrasives to Fe-powder, motor revolutions per minute, and motor ratio revolutions per minute are tested. The results of this study have shown the fact that the burr height is mostly affected by the finishing time and the abrasive ratio. Also, it has been found that the magnetic abrasive machining is a possible new technology for the deburring.

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Effect of Treatment Conditions of Eco-friendly Fluorinated Water-repellent Agent and Design Applications: Silk Fabrics with DTP Finishing (나노잉크 및 반응성잉크를 사용한 DTP 견직물의 친환경 불소계 발수제에 의한 가공효과 연구)

  • Choi, Kyungme;Kim, Jongjun
    • Journal of Fashion Business
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    • v.18 no.5
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    • pp.159-170
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    • 2014
  • Recent concerns about the PFOA(perfluorooctanoic acid), have been increasing, which is generally applied in the water-repellent finishing process of textile products. It has been proven through animal testing to be harmful to humans, as possible carcinogens and neuro-toxic material. Thus U. S. Environmental Agency has gone as far as requiring the material to be eliminated in its entirety by 2015. As a viable alternative to this water-repellent finishing agent, the development of C6 product is gaining its popularity. The effects of PFOA finishing on the silk fabrics were examined, and we reviewed parameters of the needed process for optimizing appearance and functionality of silk fabrics treated with eco-friendly water-repellent finishing agent. Cross-linking agent affected the most on black color of reactive ink, among the physical properties. The contact angle reading was the highest in $8g/{\ell}$ of concentration for all fabrics. All the fabric specimens, subjected to the DTP and water repellent finishing, exhibited higher stiffness, where rayon specimen showed the highest, compared to the untreated specimens. The results may provide basic information leading to the development of value-added silk fabrics with water-repellency without excessive deterioration of the delicate appearance and inherent soft touch.

Effect of Cusp on the Cutting Characteristics and Tool Wear of Semi-finishing in Ball End Milling (볼엔드밀 중삭가공시 커습에 의한 절삭특성과 공구마모)

  • Cho, Chul-Yong;Mun, Sang-Don;Ryu, Shi-Hyoung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.79-84
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    • 2006
  • In modem manufacturing, many products that have geometrically complicated features, including three-dimensional sculptured surfaces, are designed and produced. In the production of these complex-shaped mechanical components, e.g. automobile dies, molds, and various engineering applications, the ball-end milling process is one of the most widely used NC machining processes that consists of roughing, semi-finishing and finishing. In semi-finishing, cusps remained after roughing according to the used tools that have two patterns of stairs and wave shapes. These cusp shapes have air-cut in cutting and instability caused by high cutting speed that affects the cutting characteristics such as cutting force and tool wear. Cutting characteristics are measured and analyzed through cutting force, FFT analysis of cutting force and tool wear along cutting length according to low tool paths with same metal removal rate. As a results of the experiments, this study suggests the optimal conditions of tool path and cutting direction. This approach for the cutting characteristics of semi-finishing provides a useful aid for the productivity and efficiency improvements of NC machining processes.

The Interal Finishing Characteristics of Non-ferromagnetic Pipe Polished by Magnetic Abrasive Machining(II) (자기연마법에 의한 비자성 파이프 내면의 연마특성(II))

  • Park, W. K.;Rho, T. W.;Seo, Y. I.;Choi, H.;lee, J. C.;Cheong, S. H.;Chae, S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.960-963
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    • 2001
  • An internal finishing process by the application of magnetic abrasive machining has been developed as a new technology to obtain a fine inner surface of pipe. In this paper, another method of magnetic abrasive machining in which the N and S magnetic poles are vibrated and a workpiece is rotated only is tried in a non-ferromagnetic pipe(SUS304), and its finishing characteristics is experimental results, it is found that the vibration effects of magnetic poles on the finishing characteristics are large in internal finishing.

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Study on Method of Expressing Surface of Furniture and Wooden Accessories during Modeling Process using Graphic Program - Focused on 3ds MAX and V-ray -

  • Lee, Jae-Young;Choi, Ki;Cho, Won-Hee
    • Journal of the Korea Furniture Society
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    • v.20 no.3
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    • pp.232-238
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    • 2009
  • In designing furniture and interior accessories, a computer graphic program is normally used over the whole process of manufacturing furniture from idea stage to actual manufacturing stage. It especially play an important role in the modeling process which comes before actual manufacturing stage. in such modeling process, the most important part is expression of quality of material used and surface treatment method. Expression of material quality of wood and surface finishing just like an actual picture enable the designers to analogize the feeling of furniture and interior accessories more exactly over the whole process of actual manufacturing and such a result has positive effect on development field of furniture and accessories.

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A study on the surface roughness assessment of polished surfaces (연마 다듬질 가공면의 표면 미세형상 평가에 관한 연구)

  • 조남규;김현국;권기환;한창수;안유민;이성환;박균명
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.326-331
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    • 2000
  • This paper describes the statistical analysis techniques for the surface roughness assessment of polished surfaces. In experiments, the polishing process of the sample surfaces which are manufactured by ball end mill is consist of two steps; the cusp removal process and the surface finishing process. For the cusp removal process, the criterion of cusp removal was established from the power spectrum analysis to assess the change of the cusp removal rate. For the finishing process, the surface was polished by the rotational CBN tool and vibration wood tool. And the surface quality of polished surface was assessed using the functional parameters based on the statistical values of surface profiles. Consequently, the surface finish performance of the polished surface using the vibration wood tool was improved.

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A Study on the Analysis of Planning and Management Factors of Finishing Works Using an Analytic Hierarchy Process (계층분석법(AHP)을 이용한 마감공정의 계획 및 관리요인 분석에 관한 연구 - 초고층 주거건축물 공사 건식벽체공법을 대상으로)

  • Lee, Chi-Joo;Kim, Jae-Joon;Lee, Yoon-Su
    • Korean Journal of Construction Engineering and Management
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    • v.8 no.1 s.35
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    • pp.132-140
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    • 2007
  • There is an increase in interest and investment in high-rise housing as it is perceived to be a new value-added market in the construction industry. In constructing a high-rise housing, the finishing works are executed in accompaniment with many other activities that are progressed repeatedly and spontaneously on each floor. It was reported that the duration of finishing works differs according to the management ability of the executing company and has a significant effect on the entire project duration. We suggest a need to concentrate on important management factors by analyzing the factors affecting the productivity of finishing works based on the site characteristics in high-rise housing. There are various complex productivity-affecting factors including the technical factors involved in planning and managing the processes of finishing works. From the viewpoint of planning and management factors, the importance of productivity-affecting factors was analyzed using the Analytic Hierarchy Process (AHP). A continuous examination of the management of high-importance factors will make it possible to improve productivity by enhancing the understanding of productivity-affecting factors of finishing works and suggesting a practical management direction.

Application Properties of Ultra Light Weight Silica Aerogel to Polyurethane Membrane (극초경량 실리카 에어로겔의 폴리우레탄 멤브레인 적용 특성)

  • Min, Munhong;Jeong, Cheonhee;Yoon, Seokhan;Yang, Junghan;Kim, Taekyeong
    • Textile Coloration and Finishing
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    • v.25 no.4
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    • pp.279-286
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    • 2013
  • Application properties of ultra light weight silica aerogel toward polyurethane membranes were investigated. From the results of pre-milling process of the silica aerogel, the solvent for dispersion of the aerogel was determined for methyl ethyl ketone and its content in the solvent was determined by 30%. Using this aerogel dispersion, the polyurethane membranes were prepared according to the mixing amount of silica aerogel and various properties of the membranes were investigated. As results, the optimum mixing amount of silica aerogel inside polyurethane membranes was decided at 11%, because the improvement of light weight property, air permeability, and moisture vapor permeability were improved upto 11% of silica aerogel content, maintaining the water penetration resistance almost unchanged.