• Title/Summary/Keyword: process gas flow

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Preliminary Design Program Development for Aircraft Gas Turbine Combustors : Part 2 - Air Flow Distribution (항공용 가스터빈 연소기 기본 설계 프로그램 개발 : Part 2 - 공기 유량 배분)

  • Kim, Daesik;Ryu, Gyong Won;Hwang, Ki Young;Min, Seong Ki
    • Journal of the Korean Society of Combustion
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    • v.18 no.3
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    • pp.61-67
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    • 2013
  • This study introduces the design methods for air flow distribution at the level of preliminary design, and reviews the typical combustion process and main functions of sub-components of aircraft gas turbine combustors. There are lots of design approaches and empirical equations introduced for air flow distributions at the combustors. It is shown that a decision on which design approaches work for the combustor development is totally dependent upon the objective of engine design, target performance, and so on. The current results suggested for preliminary air flow distributions need to be validated by combustor geometry checkups and performance evaluations for future works.

Effect of Temperature and Reactants Flow Rate on the Synthesis Gas Production in a Fixed Bed Reactor (유동층 반응기에서 합성가스 생성에 미치는 반응온도와 반응물 유속의 영향)

  • Kim, Sang-Bum;Kim, Young-Kook;Hwang, Jae-Young;Kim, Myung-Soo;Park, Hong-Soo;Hahm, Hyun-Sik
    • Journal of the Korean Applied Science and Technology
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    • v.21 no.3
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    • pp.225-230
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    • 2004
  • Synthesis gas is a high valued compound as a basic chemicals at various chemical processes. Synthesis gas is mainly produced commercially by a steam reforming process. However, the process is highly endothermic so that the process is very energy-consuming process. Thus, this study was carried out to produce synthesis gas by the partial oxidation of methane to decrease the energy cost. The effects of reaction temperature and flow rate of reactants on the methane conversion, product selectivity, product ratio, and carbon deposition were investigated with 13wt% Ni/MgO catalyst in a fluidized bed reactor. With the fluidized bed reactor, $CH_4$ conversion was 91%, and Hz and CO selectivities were both 98% at 850$^{\circ}C$ and total flow rate of 100 mL/min. These values were higher than those of fixed bed reactor. From this result, we found that with the use of the fluidized bed reactor it was possible to avoid the disadvantage of fixed bed reactor (explosion) and increase the productivity of synthesis gas.

Investigations of the Boron Diffusion Process for n-type Mono-Crystalline Silicon Substrates and Ni/Cu Plated Solar Cell Fabrication

  • Lee, Sunyong;Rehman, Atteq ur;Shin, Eun Gu;Lee, Soo Hong
    • Current Photovoltaic Research
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    • v.2 no.4
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    • pp.147-151
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    • 2014
  • A boron doping process using a boron tri-bromide ($BBr_3$) as a boron source was applied to form a $p^+$ emitter layer on an n-type mono-crystalline CZ substrate. Nitrogen ($N_2$) gas as an additive of the diffusion process was varied in order to study the variations in sheet resistance and the uniformity of doped layer. The flow rate of $N_2$ gas flow was changed in the range 3 slm~10 slm. The sheet resistance uniformity however was found to be variable with the variation of the $N_2$ flow rate. The optimal flow rate for $N_2$ gas was found to be 4 slm, resulting in a sheet resistance value of $50{\Omega}/sq$ and having a uniformity of less than 10%. The process temperature was also varied in order to study its influence on the sheet resistance and minority carrier lifetimes. A higher lifetime value of $1727.72{\mu}s$ was achieved for the emitter having $51.74{\Omega}/sq$ sheet resistances. The thickness of the boron rich layer (BRL) was found to increase with the increase in the process temperature and a decrease in the sheet resistance was observed with the increase in the process temperature. Furthermore, a passivated emitter solar cell (PESC) type solar cell structure comprised of a boron doped emitter and phosphorus doped back surface field (BSF) having Ni/Cu contacts yielding 15.32% efficiency is fabricated.

A Study on the Bypass Flow Penetrating Through a Gas Diffusion Layer in a PEM Fuel Cell with Serpentine Flow Channels (사행유로를 갖는 고분자연료전지내부에서 가스확산층을 통과하는 반응가스 우회유동에 대한 연구)

  • Cho, Choong-Won;Ahn, Eun-Jin;Lee, Seung-Bo;Yoon, Young-Gi;Lee, Won-Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.4
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    • pp.288-297
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    • 2009
  • A serpentine channel geometry often used in a fuel cell has a strong pressure gradient between adjacent channels in specific regions. The pressure gradient helps some amount of reactant gas penetrate through a gas diffusion layer(GDL). As a result, the overall serpentine flow structure is slightly different from the intention of a designer. The purpose of this paper is to examine the effect of serpentine flow structure on current density distribution. By using a commercial code, STAR-CD, a numerical simulation is performed to analyze the fuel cell with high aspect ratio of active area. To increase the accuracy of the numerical simulation, GDL permeabilities are measured with various compressive forces. Three-dimensional flow field and current density distribution are calculated. For the verification of the numerical simulation results, water condensation process in the cathode channel is observed through a transparent bipolar plate. The result of this study shows that the region of relatively low current density corresponds that of dropwise condensation in cathode channels.

A Electrical and Optical studies of WO3/Ag/WO3 Transparent Electrode by RF Magnetron Sputtering (RF 마그네트론 스퍼터링을 이용한 WO3/Ag/WO3 투명전극의 전기·광학적 특성 연구)

  • Kang, Dong-Soo;Lee, Boong-Joo;Kwon, Hong-Kyu;Shin, Paik-Kyun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.11
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    • pp.1533-1537
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    • 2014
  • $WO_3/Ag/WO_3$ multilayer was researched by using RF magnetron sputtering with transparent electrode. Process gas flow ratio with $Ar/O_2$ were selected the optimum conditions at 70sccm/2sccm and $WO_3$ thin film at its conditions was appeared at transmittance about 80% in the visible light region to the average. $WO_3/Ag/WO_3$ multilayer thin films were fabricated from the same process condition which was the same gas flow ratio of Ar and $O_2$ $WO_3/Ag/WO_3$ thin films were appeared transmittance about 93% and sheet resistance about $6.41{\Omega}/{\square}$. From the SEM images, each thin films were appeared when $WO_3$ is 40nm and $O_2$ is 10nm.

A Study of Heat Flow and Residual Stress Analysis in Pipe-plate Gas Metal Arc Brazing (파이프-평판 GMAB 접합부의 열유동 및 잔류음력 해석에 관한 연구)

  • 이태영;김재웅;이목영;정평석
    • Journal of Welding and Joining
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    • v.19 no.4
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    • pp.413-422
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    • 2001
  • In this study. two-dimensional heat flow and residual stress in arc brazing to join the pipe and plate structure were analyzed by using a commercialized FEM package. Advantages offered by arc brazing are that strong joints can be produced with lower heat input than that of previous gas metal arc welding and narrower heat affected zone can usually be obtained than that in the case of torch brazing. To investigate the effects of process variables and minimize the thermal effects on the structure, this study presents a method for analyzing the heat flow and residual stress in arc brazing process according to variables such as traveling speed, torch angle and position. The simulation results were compared with the experimental ones to verify the numerical analysis method. The experiments include the measurement of HAZ size from the section of joints and residual stresses by using strain gages named 'section method'. A comparatively good agreement between the results of numerical analysis and experimental ones could be obtained in both of the temperature distribution and residual stress of the brazed structure. Using the proposed numerical analysis method, the process parameters were evaluated to get proper arc brazing conditions.

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Pressure Drop Analysis on Filling of Hydrogen Fuel Cell Vehicles (수소연료전지 차량 충전에서의 압력강하 분석)

  • Hyo Min Seo;Byung Heung Park
    • Journal of the Korean Institute of Gas
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    • v.27 no.1
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    • pp.38-47
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    • 2023
  • In the hydrogen filling process, hydrogen flows by the pressure difference between the supply pressure at a filling station and a storage tank in the vehicle, and the flow rate depends on the pressure difference. Therefore, it is essential to consider the pressure drop of hydrogen occurring during the filling process, and the efficiency of the hydrogen filling process can be improved through its analysis. In this study, the pressure drop was analyzed for a hose, a nozzle/receptacle coupling, a pipe, and a valve in a filling line. The pressure drops through hose and pipe, the nozzle,receptacle coupling, and the valve were calculated by using a equation for a straight conduit, a flow nozzle formula, and a gas flow respectively. In addition, as a result of comprehensive analysis of the pressure drop effect occurring in each component, it was found that the factor that has the greatest influence on the pressure drop in the entire filling line is the pressure drop through the valve. This study can be used to develop a model of the hydrogen filling process by analyzing hydrogen flow including hydrogen filling in the future.

A Study on Optimal Design of CNG Charging Nozzle Considering Flow Characteristics (유동특성을 고려한 CNG 충전 노즐의 최적 설계에 관한 연구)

  • Gwak, Gi-Myung;Baek, Jin-Uk;Kim, Nam-Yong;Cho, Yong-Min;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.6
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    • pp.15-21
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    • 2022
  • This study considered the internal flow considering the internal shape of the CNG filling nozzle, which is widely distributed in Korea. The CNG filling nozzle is the last part to pass through in the CNG filling process and has a significant influence on the filling efficiency. The mechanism was identified by disassembling the CNG filling nozzle and performing a flow analysis according to the mechanism. Consequently, the energy loss owing to eddy currents in the flow was determined, and modeling was proposed to reduce the energy loss by simplifying the shape and parts.

Development and Its Application of a Discrete Fracture Flow Model for the Analysis of Gas-Water Transient Flow in Fractured Rock Masses Around Storage Cavern (지하저장공동 주변 불연속 암반에서의 가스-물 천이유동해석을 위한 개별균열 유동모델의 개발 및 응용)

  • 나승훈;성원모
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.11a
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    • pp.705-712
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    • 2000
  • The fluid generally flows through fractures in crystalline rocks where most of underground storage facilities are constructed because of their low hydraulic conductivities. The fractured rock is better to be conceptualized with a discrete fracture concept, rather continuum approach. In the aspect of fluid flow in underground, the simultaneous flow of groundwater and gas should be considered in the cases of generation and leakage of gas in nuclear waste disposal facilities, air sparging process and soil vapor extraction for eliminating contaminants in soil or rock pore, and pneumatic fracturing for the improvement of permeability of rock mass. For the purpose of appropriate analysis of groundwater-gas flow, this study presents an unsteady-state multi-phase FEM fracture network simulator. Numerical simulation has been also conducted to investigate the hydraulic head distribution and air tightness around Ulsan LPG storage cavern. The recorded hydraulic head at the observation well Y was -5 to -10 m. From the results obtained by the developed model, it shows that the discrete fracture model yielded hydraulic head of -10 m, whereas great discrepancy with the field data was observed in the case of equivalent continuum modeling. The air tightness of individual fractures around cavern was examined according to two different operating pressures and as a result, only several numbers of fractures neighboring the cavern did not satisfy the criteria of air tightness at 882 kPa of cavern pressure. In the meantime, when operating pressure is 710.5 kPa, the most areas did not satisfy air tightness criteria. Finally, in the case of gas leaking from cavern to the surrounding rocks, the resulted hydraulic head and flowing pattern was changed and, therefore, gas was leaked out from the cavern ceiling and groundwater was flowed into the cavern through the walls.

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A MECHANISM OF DEEP WELD PENETRATION IN GAS TUNGSTEN ARC WELDGING WITH ACTIVATING FLUX

  • Manabu Tanaka;Hidenori Terasaki;Masao Ushio;John J. Lowke;Yang, Chun-Li
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.76-81
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    • 2002
  • The dramatic increase in the depth of a weld bead penetration has been demonstrated by welding a stainless steel in GTA (Gas-Tungsten-Arc) process with activating flux which consists of oxides and halides. However, there is no commonly agreed mechanism fer the effect of flux on the process. In order to make clear the mechanism, each behavior of the arc md the weld pool in GTA process with activating flux is observed in comparison with a conventional GTA process. A constricted anode root is shown in GTA process with the activating flux, whereas a diffuse anode root is shown in the conventional process. These anode roots are related strongly to metal vapor from the weld pool and the metal vapor is also related to temperature distributions on the weld pool surface. Furthermore, it is suggested that a balance between the Marangoni force and the drag force of the cathode jet should dominate the direction of re-circulatory flow in the weld pool. The electromagnetic force encourages the inward re-circulatory flow due to the constricted anode root in the case with flux. The difference in flow direction in the weld pool changes the geometry or depth/width ratio of weld bead penetration.

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