• Title/Summary/Keyword: process fault detection

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A Robust Fault Detection method for Uncertain Systems with Modelling Errors (모델링 오차를 갖는 불확정 시스템에서의 견실한 이상 검출기)

  • 권오주;이명의
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.39 no.7
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    • pp.729-739
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    • 1990
  • This paper deals with the fault detection problem in uncertain linear/non-linear systems having both undermodelling and noise. A robust fault detection method is presented which accounts for the effects of noise, model mismatch and nonlinearities. The basic idea is to embed the unmodelled dynamics in a stochastic process and to use the nominal model with a predetermined fixed denominator. This allows the input /output relationship to be represented as a linear function of the system parameters and also facilitate the quatification of the effect of noise, model mismatch and linearization errors on parameter estimation by the Bayesian method. Comparisons are made via simulations with traditional fault detection methods which do not account for model mismatch or linearization errors. The new method suggested in this paper is shown to have a marked improvement over traditional methods on a number of simulations, which is a consequence of the fact that the new method explicitly for the effects of undermodelling and linearization errors.

Fault Detection and Localization using Wavelet Transform and Cross-correlation of Audio Signal (소음 신호의 웨이블렛 변환 및 상호상관 함수를 이용한 고장 검출 및 위치 판별)

  • Ji, Hyo Geun;Kim, Jung Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.4
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    • pp.327-334
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    • 2014
  • This paper presents a method of fault detection and fault localization from acoustic noise measurements. In order to detect the presence of noise sources wavelet transform is applied to acoustic signal. In addition, a cross correlation based method is proposed to calculate the exact location of the noise allowing the user to quickly diagnose and resolve the source of the noise. The fault detection system is implemented using two microphones and a computer system. Experimental results show that the system can detect faults due to artifacts accidentally inserted during the manufacturing process and estimate the location of the fault with approximately 1 cm precision.

A Study on Detection of Broken Rotor Bars in Induction Motors Using Current Signature Analysis (전류신호를 이용한 유도전동기의 회전자봉 결함검출에 관한 연구)

  • 신대철;정병훈
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.4
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    • pp.287-293
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    • 2002
  • The unexpected failure of the induction motor makes the downtime of production, and the cost of the process cessation enormous. To reduce the downtime and increase the reliability of the motor, the vibration measurements for the fault detection have been used previously. Recently motor current signature analysis(MCSA) has been adapted for the fault detection and diagnosis of the motors. MCSA provides a powerful analysis tool for detecting the presence of mechanical and electrical faults in both the motor and driven equipment. In this paper, the fault severity of the rotor bar has been derived in terms of the resistance change which is calculated from the equivalent circuit model. Results show that the fault of the rotor can be easily detected and the measured value of the resistance change is verified by the detected fault from on-site tests using MCSA for the induction motors in an iron foundry.

Fault Detection of Synchronous Generator using Wavelet Transform (웨이브릿 변환에 의한 동기발전기의 고장검출)

  • Park, Chul-Won;Shin, Myong-Chul
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.640-641
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    • 2007
  • In this paper, the discrete wavelet transform (DWT) was applied a fault detection of a synchronous generator being superior to a transient state signal analysis and being easy to real time realization. The fault signals after executing a terminal fault modeling collect using a MATLAB package, and calculate the wavelet coefficients through the process of a multi-level decomposition (MLD). The proposed algorithm of a fault detection of a generator using Daubechies WT (wavelet transform) was executed with a C language for the commend line function and for the real time realization after analyzing MATLAB's graphical interface.

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Bearing ultra-fine fault detection method and application (베어링 초 미세 결함 검출방법과 실제 적용)

  • Park, Choon-Su;Choi, Young-Chul;Kim, Yang-Hann;Ko, Eul-Seok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.1093-1096
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    • 2004
  • Bearings are elementary machinery component which loads and do rotating motion. Excessive loads or many other reasons can cause incipient faults to be created and grown in each component. Moreover, it happens that incipient faults which were caused by manufacturing or assembling process' errors of the bearings are created. Finding the incipient faults as early as possible is necessary to the bearings in severe condition: high speed or frequently varying load condition, etc. How early we can detect the faults has to do with how the detection algorithm finds the fault information from measured signal. Fortunately, the bearing fault signal makes periodic impulse train. This information allows us to find the faults regardless how much noise contaminates the signal. This paper shows the basic signal processing idea and experimental results that demonstrate how good the method is.

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Sensor Fault-tolerant Controller Design on Gas Turbine Engine using Multiple Engine Models (다중 엔진모델을 이용한 센서 고장허용 가스터빈 엔진제어기 설계)

  • Kim, Jung Hoe;Lee, Sang Jeong
    • Journal of the Korean Society of Propulsion Engineers
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    • v.20 no.2
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    • pp.56-66
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    • 2016
  • Robustness is essential for model based FDI (Fault Detection and Isolation) and it is inevitable to have modeling errors and sensor signal noises during the process of FDI. This study suggests an improved method by applying NARX (Nonlinear Auto Regressive eXogenous) model and Kalman estimator in order to cope with problems caused by linear model errors and sensor signal noises in the process of fault diagnoses. Fault decision is made by the probability of the trend of gradually accumulated errors applying Fuzzy logic, which are robust to instantaneous sensor signal noises. Reliability of fault diagnosis is verified under various fault simulations.

Fault Tolerant Controller Design for Linear Stochastic Systems with Uncertainties (불확실성을 갖는 선형 확률적 시스템에 대한 고장허용제어기 설계)

  • Lee, Jong-Hyo;Yoo, Jun
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.2
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    • pp.107-116
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    • 2003
  • This paper presents a systematic design methodology for fault tolerant controller against a fault in actuators and sensors of linear stochastic systems with uncertainties. The scheme is based on fault detection and diagnosis(isolation and estimation) using a bank of robust two-stage Kalman filters, and accommodation of the actuator fault by eigenstructure assignment and immediate compensation of the sensor's faulty measurement. In order to clarify the fault feature in test statistics of residual, noise reduction method is given by multi-scale discrete wavelet transform. The effectiveness of our approach Is shown via simulations for a VTOL(vertical take-off and landing) aircraft subjected to parameter variations, external disturbances, process and sensor noises.

Fault Detection of Unbalanced Cycle Signal Data Using SOM-based Feature Signal Extraction Method (SOM기반 특징 신호 추출 기법을 이용한 불균형 주기 신호의 이상 탐지)

  • Kim, Song-Ee;Kang, Ji-Hoon;Park, Jong-Hyuck;Kim, Sung-Shick;Baek, Jun-Geol
    • Journal of the Korea Society for Simulation
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    • v.21 no.2
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    • pp.79-90
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    • 2012
  • In this paper, a feature signal extraction method is proposed in order to enhance the low performance of fault detection caused by unbalanced data which denotes the situations when severe disparity exists between the numbers of class instances. Most of the cyclic signals gathered during the process are recognized as normal, while only a few signals are regarded as fault; the majorities of cyclic signals data are unbalanced data. SOM(Self-Organizing Map)-based feature signal extraction method is considered to fix the adverse effects caused by unbalanced data. The weight neurons, mapped to the every node of SOM grid, are extracted as the feature signals of both class data which are used as a reference data set for fault detection. kNN(k-Nearest Neighbor) and SVM(Support Vector Machine) are considered to make fault detection models with comparisons to Hotelling's $T^2$ Control Chart, the most widely used method for fault detection. Experiments are conducted by using simulated process signals which resembles the frequent cyclic signals in semiconductor manufacturing.

Advanced Algorithm for IED of Stator Winding Protection of Generator System (발전기시스템의 고정자보호 IED를 위한 개선된 알고리즘)

  • Park, Chul-Won
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.57 no.2
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    • pp.91-95
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    • 2008
  • The large AC generator fault may lead to large impacts or perturbations in power system. The generator protection control systems in Korea have been imported and operated through a turn-key from overseas entirely. Therefore a study of the generator protection field has in urgent need for a stable operation of the imported goods. In present, the algorithm using the current ratio differential relaying based DFT for stator winding protection or a fault detection had been applied that of internal fault protection of a generator. the DFT used for the analysis of transient state signal conventionally had defects losing a time information in the course of transforming a target signal to frequency domain. In this paper, the discrete wavelet transform (DWT) was applied a fault detection of the generator being superior to a transient state signal analysis and being easy to real time realization. The fault signals after executing a terminal fault modeling collect using a MATLAB package, and calculate the wavelet coefficients through the process of a muiti-level decomposition (MLD). The proposed algorithm for a fault detection using the Daubechies WT (wavelet transform) was executed with a C language and the commend line function for the real time realization after analyzing MATLAB's graphical interface. The advanced technique had improved faster a speed of fault discrimination than a conventional DFR based on DFT.

Fault Detection in the Semiconductor Etch Process Using the Seasonal Autoregressive Integrated Moving Average Modeling

  • Arshad, Muhammad Zeeshan;Nawaz, Javeria Muhammad;Hong, Sang Jeen
    • Journal of Information Processing Systems
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    • v.10 no.3
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    • pp.429-442
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    • 2014
  • In this paper, we investigated the use of seasonal autoregressive integrated moving average (SARIMA) time series models for fault detection in semiconductor etch equipment data. The derivative dynamic time warping algorithm was employed for the synchronization of data. The models were generated using a set of data from healthy runs, and the established models were compared with the experimental runs to find the faulty runs. It has been shown that the SARIMA modeling for this data can detect faults in the etch tool data from the semiconductor industry with an accuracy of 80% and 90% using the parameter-wise error computation and the step-wise error computation, respectively. We found that SARIMA is useful to detect incipient faults in semiconductor fabrication.