• Title/Summary/Keyword: process control techniques

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A Study on the Relation between Multivariate Process Control Techniques and Trend Algorithm (다변량 공정관리 기술과 추세알고리즘의 연계에 관한 조사연구)

  • Jung, Hae-Woon
    • Journal of the Korea Safety Management & Science
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    • v.13 no.4
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    • pp.225-235
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    • 2011
  • Autoregressed Controller, which have trend algorithm, seeks to minimize variability by transferring the output variable to the related process input variable, while multivariate process control techniques seek to reduce variability by detecting and eliminating assignable causes of variation. In the case of process control, a very reasonable objective is to try to minimize the variance of the output deviations from the target or set point. We also investigate algorithm with relevant Shewhart chart, Theoretical control charts, precontrol and process capability. To help the people who want to make the theoretical system, we compare the main techniques in "a study on the relation between multivariate process control techniques and trend algorithms".

Approximate Dynamic Programming Strategies and Their Applicability for Process Control: A Review and Future Directions

  • Lee, Jong-Min;Lee, Jay H.
    • International Journal of Control, Automation, and Systems
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    • v.2 no.3
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    • pp.263-278
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    • 2004
  • This paper reviews dynamic programming (DP), surveys approximate solution methods for it, and considers their applicability to process control problems. Reinforcement Learning (RL) and Neuro-Dynamic Programming (NDP), which can be viewed as approximate DP techniques, are already established techniques for solving difficult multi-stage decision problems in the fields of operations research, computer science, and robotics. Owing to the significant disparity of problem formulations and objective, however, the algorithms and techniques available from these fields are not directly applicable to process control problems, and reformulations based on accurate understanding of these techniques are needed. We categorize the currently available approximate solution techniques fur dynamic programming and identify those most suitable for process control problems. Several open issues are also identified and discussed.

Comparison of Statistical Process Control Techniques for Short Production Run (단기 생산공정에 활용되는 SPC 기법의 비교 연구)

  • Seo, Sun-Keun;Lee, Sung-Jae;Kim, Byung-Tae
    • Journal of Korean Society for Quality Management
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    • v.28 no.2
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    • pp.70-88
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    • 2000
  • Short runs where it is neither possible nor practical to obtain sufficient subgroups to estimate accurately the control limit are common in modem business environments. In this study, the standardized control chart, Hillier's exact method, Q chart, EWMA(Exponentially Weighted Moving Average) chart for Q statistics and EWMA chart for mean and absolute deviation among many SPC(Statistical Process Control) techniques for short runs have been reviewed and advantages and disadvantages of these techniques are discussed. The simulation experiments to compare performances of these variable charts for process mean and variations are conducted for combination of subgroup size, scale and timing of shifts of process mean an/or standard deviation. Based upon simulation results, some guidelines for practitioners to choose short run SPC techniques are recommended.

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Advanced Control Techniques for Batch Processes Based on Iterative Learning Control Methods (반복학습제어를 기반으로 한 회분공정의 고급제어기법)

  • Lee, Kwang Soon
    • Korean Chemical Engineering Research
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    • v.44 no.5
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    • pp.425-434
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    • 2006
  • The operability and productivity of continuous processes, especially in petrochemical industries have made remarkable improvement during the past twenty years through advanced process control (APC) typified by model-based predictive control. On the other hand, APC have not been actively practiced in industrial batch processes typified by batch polymerization reactors. Perhaps the main cause for this has been the lack of reliable batch process APC techniques that can overcome the unique problems in industrial batch processes. Recently, some noteworthy progress is being made in this area. New high-performance batch process control techniques that can accommodate and also overcome the unique problems of industrial batch processes have been proposed on the basis of iterative learning control (ILC). In this review paper, recent advancement in the batch process APC techniques are presented, with a particular focus on the variations of the so called Q-ILC method, with the hope that they are widely practiced in different industrial batch processes and enhance their operations.

The Application of Project control Techniques to Process Control: The Effect of Temporal Information on Human Monitoring Tasks

  • Parush, A.;Shtub, A.;Shavit, D.
    • Transactions on Control, Automation and Systems Engineering
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    • v.3 no.1
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    • pp.10-14
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    • 2001
  • We studied the use of time-related information, with and without prediction, to support human operators performing moni-toring and control tasks in the process. Based on monitoring and control techniques used for Project Management we developed a display design for the process industries. A simulated power plant was used to test the hypothesis that availability of predictions along with information on past trends can improve the performances of the human operator handling faults. Several designs of dis-plays were tested in the experiment in which human operators had to detect and handle two types of faults(local and systems wide) in the simulated electricity generation process. Analysis of the results revealed that temporal data, with and without prediction, signifi-cantly reduced response time. Our results encourage the integration of temporal information and prediction in displays used for the control processes to enhance the capabilities of the human operators. Based on the analysis we proposed some guidelines for the de-signer of the human interface of a process control system.

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APC Technique and Fault Detection and Classification System in Semiconductor Manufacturing Process (반도체 공정에서의 APC 기법 및 이상감지 및 분류 시스템)

  • Ha, Dae-Geun;Koo, Jun-Mo;Park, Dam-Dae;Han, Chong-Hun
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.9
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    • pp.875-880
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    • 2015
  • Traditional semiconductor process control has been performed through statistical process control techniques in a constant process-recipe conditions. However, the complexity of the interior of the etching apparatus plasma physics, quantitative modeling of process conditions due to the many difficult features constraints apply simple SISO control scheme. The introduction of the Advanced Process Control (APC) as a way to overcome the limits has been using the APC process control methodology run-to-run, wafer-to-wafer, or the yield of the semiconductor manufacturing process to the real-time process control, performance, it is possible to improve production. In addition, it is possible to establish a hierarchical structure of the process control made by the process control unit and associated algorithms and etching apparatus, the process unit, the overall process. In this study, the research focused on the methodology and monitoring improvements in performance needed to consider the process management of future developments in the semiconductor manufacturing process in accordance with the age of the APC analysis in real applications of the semiconductor manufacturing process and process fault diagnosis and control techniques in progress.

A Hybrid Approach to Statistical Process Control

  • Giorgio, Massimiliano;Staiano, Michele
    • International Journal of Quality Innovation
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    • v.5 no.1
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    • pp.52-67
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    • 2004
  • Successful implementation of statistical process control techniques requires for operational definitions and precise measurements. Nevertheless, very often analysts can dispose of process data available only by linguistic terms, that would be a waste to neglect just because of their intrinsic vagueness. Thus a hybrid approach, which integrates fuzzy set theory and common statistical tools, sounds useful in order to improve effectiveness of statistical process control in such a case. In this work, a fuzzy approach is adopted to manage linguistic information, and the use of a Chi-squared control chart is proposed to monitor process performance.

Comparison of the Multiple PPF Control and the Modified LQG Control for the Active Vibration Suppression of Intelligent Structures (지능구조물의 능동진동제어를 위한 다중 PPF 제어기와 수정 LQG 제어기의 비교 연구)

  • 곽문규
    • Journal of KSNVE
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    • v.8 no.6
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    • pp.1121-1129
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    • 1998
  • This research is concerned with the multiple PPF and the modified LQG controller design for active vibration control of intelligent structures. The intelligent structure is defined as the structure equipped with smart actuators and sensors. Various control techniques aimed for the piezoceramic sensors and actuators have been proposed for the active vibration control of smart structures and some of them prove their effectiveness experimentally. In this paper, the multiple PPF controller and the modified LQG controller are developed and applied to the smart grid structure. The multiple PPF control and the modified LQG control can be classified as the classical and the modern control techniques. respectively. The experimental results show that both control techniques are effective in suppressing vibrations. Two control techniques are compared with respect to the design process. the ease of implementation and the effectiveness

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Major Control Techniques for Chemical and Gas Process Industries (화학 및 가스 공정산업에서 주요 공정제어 기술)

  • Yoo, Sung-Jin;Lee, Chang-Jun;Lee, Jong-Min
    • Journal of the Korean Institute of Gas
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    • v.15 no.1
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    • pp.1-8
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    • 2011
  • There has been much research interest in developing processes for production and utilization of gas and novel renewable energy resources. For these process to be economically viable, implementation of a suitable process control technique is required. This paper reviews some of the major process control techniques that have been developed over the last 50 years. In addition, some control applications in gas process industries are also presented with future directions.

Development of simulator of rolling process (압연공정 시뮬레이터의 개발)

  • 박철재;최승갑;곽재호
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.620-623
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    • 1996
  • POSCO has been developed a general purpose dynamic simulator of the hot strip steel mill. The simulator is a tool for developing the process control system in an industrial system solution business, by making the most use of control and simulation techniques fostered in steelmaking business. This simulator has, not only a powerful numerical analysis function, but an easy-to-use graphic user interface which readily enables to simulate dynamic system. This paper presents the features of the simulator and steel rolling process simulator as its application.

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