• Title/Summary/Keyword: printheads

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Single Pass Printing of Picoliter Droplets for Flexible Display Applications

  • Schoeppler, Martin
    • 한국정보디스플레이학회:학술대회논문집
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    • 2009.10a
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    • pp.135-137
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    • 2009
  • After setting the gold standard for both industrial dropon-demand inkjet printheads and R&D printers for functional materials printing, FUJIFILM Dimatix has developed a printhead with the highest jetting frequency ever obtained. Operating at 100 kHz, the MEMS fabricated SAMBA printhead expands the capabilities of fabrication methods for display applications.

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Innovations in Materials Deposition for Plastic Electronics

  • Creagh, Linda T.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2005.07a
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    • pp.673-675
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    • 2005
  • Ink jet printheads are now widely used in manufacturing processes that require precise dispensing of materials. Today, Dimatix manufactures a variety of drop-on-demand ink jet printheads for the industrial printing market, but emerging opportunities present fresh challenges to our technology. In response to requirements for digitally printing on flexible substrates and dispensing novel electronic fluids, we are developing next generation jetting technology based on our three-dimensional silicon MEMS technology with a piezo-driven pumping chamber integrated into the chip structure. This presentation will address the functional and physical design features and properties of Dimatix's MEMS process, its characteristics, reliability and usability. Examples of opportunities and applications for digitally printing electronic fluids on flexible substrates with MEMS-based ink jet technology will be presented.

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Ink Jet Tools for Precision Materials Deposition

  • Creagh, Linda T.;Schoeppler, Martin W.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2005.07a
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    • pp.811-813
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    • 2005
  • Purpose-built ink jet printheads are being recognized as useful tools in manufacturing where precision deposition is required. Ink jet technology is a non-contact, non-contaminating digital process compatible with clean rooms. New manufacturing applications are driving printhead designs to smaller drops, increased productivity. This paper describes Dimatix's new tools designed to facilitate development of manufacturing processes for both rigid and flexible substrates and development of new electronic fluids.

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Development of MEMS based Piezoelectric Inkjet Print Head and Its Applications

  • Shin, Seung-Joo;Lee, Hwa-Sun;Lee, Tae-Kyung;Kim, Sung-Jin
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2010.05a
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    • pp.20.2-20.2
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    • 2010
  • Recently inkjet printing technology has been developed in the areas of low cost fabrication in environmentally friendly manufacturing processes. Although inkjet printing requires the interdisciplinary researches including development of materials, manufacturing processes and printing equipment and peripherals, manufacturing a printhead is still core of inkjet technology. In this study, a piezoelectric driven DOD (drop on demand) inkjet printhead has been fabricated on three layers of the silicon wafer in MEMS Technology because of its chemical resistance to industrial inks, strong mechanical properties and dimensional accuracy to meet the drop volume uniformity in printed electronics and display industries. The flow passage, filter and nozzles are precisely etched on the layers of the silicon wafers and assembled through silicon fusion bonding without additional adhesives. The piezoelectric is screen-printed on the top the pressure chamber and the nozzle plate surface is treated with non-wetting coating for jetting fluids. Printheads with nozzle number of 16 to 256 have been developed to get the drop volume range from 5 pL to 80 pL in various industrial applications. Currently our printheads are successfully utilized to fabricating color-filters and PI alignment layers in LCD Flat Panel Display and legend marking for PCB in Samsung Electronics.

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Multifunctional Thin Film Resistors Prepared by ALD for High-Efficiency Inkjet Printheads

  • Kwack, Won-Sub;Kwon, Se-Hun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.08a
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    • pp.126-126
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    • 2012
  • In past decades, the themal inkjet (TIJ) printer has been widely used as one of the most well-known digital printing technology due to its low cost, and high printing quality. Since the printing speed of TIJ printers are much slower than that of laser printers, however, there has been intensive efforts to raise the printing speed of TIJ printers. One of the most plausible methods to raise the printing speed of TIJ printers is to adopt a page-wide array TIJ printhead. To accomplish this goal, the high efficiency inkjet heating resistor films should be developed to settle the high power consumption problem of a page-wide array TIJ printhead. In this study, we investigated noble metal based multicomponent thin film resistor films prepared by atomic layer deposition (ALD) for a high efficiency inkjet printhead. Design concept, preparation, material properties of noble metal based multicomponent thin films will be discussed in terms of mutlfunctionality.

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Fatigue Test of MEMS Device: a Monolithic Inkjet Print

  • Park, Jun-Hyub;Oh, Yong-Soo
    • Journal of Mechanical Science and Technology
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    • v.18 no.5
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    • pp.798-807
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    • 2004
  • A testing system was developed to improve the reliability of printhead and several printheads were tested. We developed a thermally driven monolithic inkjet printhead comprising dome-shaped ink chambers, thin film nozzle guides, and omega-shaped heaters integrated on the top surface of each chamber. To perform a fatigue test of an inkjet printhead, the testing system automatically detects a heating failure using a Wheatstone bridge circuit. Various models were designed and tested to develop a more reliable printhead. Two design parameters of the width of reinforcing layer and heater were investigated in the test. Specially., the reinforcing layer was introduced to improve the fatigue life of printhead. The life-span of heater with a reinforcing layer was longer than that without a reinforcing layer. The wider the heater was, the longer the life of printhead was.

Digitally Printing Electronics with Piezo Ink Jet

  • Creagh, Linda T.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2004.08a
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    • pp.188-190
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    • 2004
  • As an effort to reduce cost and lead-time and to increase flexibility and responsiveness, manufacturers are using digital printing in numerous process steps. Typically, these processes require the precise dispensing of various fluids. Piezo ink jet printheads are proving to be reliable tools for depositing active materials such as light emitting polymers (LEP) for mobile phone displays and color filter inks for liquid crystal displays. Ink jets are also being used to provide uniform coatings of polyimide alignment layers and spacers for LCDs. Success with legend printing on PCBs using ink jets has encouraged the design of equipment for directly printing both etch resist and solder mask for PCBs. Development of printers for passive components such as capacitors and resistors is underway. This paper will present the attributes of an ink jet printhead designed to a precision deposition tool and discuss how it is being used to digitally print electronic and flat panel display components. Status of commercialization of digital printing will be discussed along with issues to be resolved before wide adoption takes place.

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Development of Methods for Detecting Inkjet Malfunction (잉크젯 헤드의 오작동 검출 방법 개발)

  • Kwon, Kye-Si;Go, Jung-Kook;Kim, Jin-Won;Kim, Dong-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1529-1535
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    • 2010
  • For the reliable use of inkjet technology as patterning tools, the jetting of the inkjet dispenser needs to be monitored for real-time detection of any malfunction. We present a self-sensing circuit that can be used to detect jetting failure by measuring electrical signals only. In addition, practical problems involved in the monitoring of inkjets in multinozzle printheads are discussed. In the study, software was developed and presented to demonstrate the feasibility of the proposed method for detecting inkjet jetting failure in a printing system.