• Title/Summary/Keyword: prevent cracking

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Structure Optimization of a Nut for Prevention of Bolt Loosening (풀림방지용 너트 구조 최적화)

  • Cheong, Kwang-Yeil;Park, Tae-Won;Jung, Sung-Pil;Chung, Won-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.8
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    • pp.965-970
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    • 2010
  • Bolts and nuts are widely used to fasten mechanical parts together in machines and structures. The primary role of a nut is to maintain the axial force of a bolt. In this paper, a new type of a lock nut that uses a spring is studied. To have a spring within a nut, a cocking process to narrow the top of the nut is adopted, but cracking occurred in the process. In this study, strain of an initial model is measured using the finite element analysis program, MSC/Marc. The occurrence of the crack was studied by comparing the maximum observed strain of a model with the maximum strain indicated by an accurate stress-strain diagram of 1020 steel. Then, the structure of the lock nut was optimized by response surface analysis to prevent cracking. The prototype of the lock nut was manufactured on the basis of the optimization result, and cracking did not occur.

Chemically Prestressed Precast Concrete Box Culvert with Expansive Additives

  • Park, Hong-Yong;Kim, Chul-Young;Park, Ik-Chang;Bae, Sang-Wook;Ryu, Jong-Hyun
    • KCI Concrete Journal
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    • v.13 no.1
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    • pp.43-51
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    • 2001
  • Although portland cement concrete is one of the most universal construction materials, it has some disadvantage such as shrinkage, which is an inherent characteristic. Because of this shrinkage, combined with the low tensile strength of the material, cracks of varying sizes can be found in every reinforced concrete. To prevent this cracking, keeping the concrete in compression by mechanical prestress has been used. This study discusses application of expansive additives for concrete to improve the serviceability of precast concrete box culvert by inducing chemical prestress. For this purpose, both expansive concrete slabs and normal concrete slabs are tested to verify the effect of expansive additives. Then the failure tests of the fullscale precast box culverts were carried out and the critical aspects of the structural behavior were investigated. The result of the material testis shows that the optimal proportion of expansive additives is 13 percent of cement weight, and the properties of expansive concrete are the same as those of normal concrete in that proportion. Both the experimental cracking load and service load of the expansive concrete members are increased in comparison with those of the normal concrete, but the ultimate load is decreased slightly. In addition to the above results, the deformation of expansive concrete member is lets than that of normal concrete member, and permanent strain which results from cyclic load is decreased. It can be concluded that the use of expansive additives to induce chemical prestress in precast concrete box culvert greatly improves the serviceability.

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Tensile Strength of Polymer-Modified Asphalt Concrete at Low-Temperature (폴리머 개질아스팔트 콘크리트의 저온 인장강도 특성)

  • Doh, Young-Soo;Kwon, Seung-Zoon;Kim, Kwang-Woo
    • International Journal of Highway Engineering
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    • v.4 no.3 s.13
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    • pp.35-42
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    • 2002
  • Many temperature-related problems are created in asphalt pavement due to the low temperature. In particular, loss of tensile strength due to low temperature is known to be responsible for thermal failure of pavements in cold regions under $-20^{\circ}C$. The objective of this study is to evaluate characteristics of resistance against low-temperature cracking of polymer asphalt concrete mixtures modified with LDPE and SBS. The test results showed that the mixtures had the maximum indirect tensile strength(ITS) at low temperature ranging from $-10^{\circ}C. It was proved through ITS test that the stress due to differential thermal contraction over the tensile strength did generate internal damage at the temperature below $-20^{\circ}C$. It was shown that the asphalt mixtures modified with polymer had better ITS than the normal asphalt mixture at the temperature below $-20^{\circ}C$. Thus the effect of modification was revealed as tensile strength improvement. From the results of this study, it was recommended that polymer-modified asphalt should be used in order to prevent low-temperature cracking in cold region.

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Evaluation of Mechanical Properties and Crack Resistant Performance in Concrete with Steel Fiber Reinforcement and CSA Expansive Admixture (CSA 팽창재를 혼입한 강섬유 보강 콘크리트의 역학적 성능 및 균열 저항성능 평가)

  • Choi, Se-Jin;Park, Ki-Tae;Kwon, Seung-Jun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.1
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    • pp.75-83
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    • 2014
  • In order to prevent brittle failure of concrete, steel fiber reinforcement is effective composite material. However ductility of steel fiber reinforced concrete may be limited due to shrinkage caused by large content of cement binder. Chemical prestressing for steel fiber reinforcement in cement matrix can be induced through expansive admixture and this can increase reinforcing effect of steel fiber. In this study, mechanical performances in concrete with CSA (Calcium sulfoaluminate) expansive admixture and steel fiber reinforcement are evaluated. For this work, steel fiber reinforcement of 1 and 2% of volume ratio and CSA expansive admixture of 10% weight ratio of cement are added in concrete. Mechanical and fracture properties are evaluated in concrete with steel fiber reinforcement and CSA expansive admixture. CSA concrete with steel fiber reinforcement shows increase in tensile strength, initial cracking load, and ductility performance like enlarged fracture energy after cracking. With appropriate using expansive admixture and optimum ratio of steel fiber reinforcement, their interactive action can effectively improve brittle behavior in concrete.

Characteristics of the Newly Developed Rain Shelter for Grapevine and Growth of 'Campbell Early' (신개발 포도 비가림 시설의 특성과 '캠벌얼리'의 생육)

  • Lee, Yun Sang;Kim, Seung Deok;Lee, Seok Ho;Hong, Seong Taek;Lee, Jae Wung;Hong, Eui Yon;Kim, Dae Il
    • Journal of Bio-Environment Control
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    • v.24 no.3
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    • pp.252-257
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    • 2015
  • Fruit cracking and vine leaf spot of grapes tend to occur when the plants were directly exposed to rain under outdoor culture. Rain shelter facility can be an alternative method to prevent the cracking and disease of grape, but it also has some limitations in practical usages. We designed rain shelter facility which can completely shut out the rain and ventilate naturally, and it was upgraded to meet the standards of disaster prevention against snow and wind load. The newly developed rain shelter has two-story roof structure, and the $2^{nd}$ floor roof was equipped over $1^{st}$ floor roof at a distance of 40cm. For natural ventilation and water proof, the upper roof protruded about 50cm from the ridge of a $1^{st}$ floor roof. The various tests were carried to examine such as grape quality, brown spot and fruit cracking of Campbell Early under the conventional and the newly developed rain shelter facility which was built about $100{\ss}{\check{S}}$. In comparison of temperature between the conventional and the newly developed rain shelter facility when outside temperature was more than $34^{\circ}C$, the inside temperature was recorded as $40.7^{\circ}C$ and $37.4^{\circ}C$, respectively. There was no significant difference between the two facilities when outside was below $32^{\circ}C$ The quality such as soluble solids and marketable fruit was increased, and fruit cracking of grapes and vine leaf spot also drastically diminished in the newly developed rain shelter.

Early-Age Deformation of Very-Early Strength Latex- Modified Concrete with Ultra-Fine Fly Ash Contents (울트라파인 플라이 애시 혼입률에 따른 VES-LMC의 초기거동 특성)

  • Choi, Pan-Gil;Park, Won-Il;Yun, Kyong-Ku;Lee, Bong-Hak
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.3
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    • pp.1040-1046
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    • 2010
  • The main disadvantage of rapid setting concrete is the occurrence of cracking because of fast hydration reaction due to high thermal expansion and shrinkage. However, if the fly ash is used in concrete, it is possible to prevent cracking since the hydration heat can be decreased. Although Very-Early Strength-Latex Modified Concrete(VES-LMC) is an excellent material, occurrence of cracking has been reported because of high hydration heat. In the present study, new method which can apply the fly ash to the VES-LMC was developed. Research for the new method to improve the safety for the cracking was conducted. Safety was confirmed by reducing the shrinkage and hydration heat in the condition of overcoming the low early-age strength. Detailed conclusions are follows. Early-age compressive strength was decreased a little with increase of UFFA content. However, 28-d compressive strength was statistically insignificant regardless of UFFA contents. If the UFFA is replaced 15% to 20% of unit cement weight in concrete, maximum shrinkage can be reduced up to 43% to 47%. Usage of UFFA in VES-LMC guarantees the safety for cracking since it is very effective to control of early-age shrinkage.

A study on the microstructure change during the welding of a cast iron with a Fe-Mn-Al steel powder (주철과 Fe-Mn-Al강 이종금속 용접부의 조직변화에 관한 연구)

  • 김경중;서정현
    • Journal of Welding and Joining
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    • v.8 no.4
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    • pp.35-45
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    • 1990
  • Casting are widely used nodays as complicated and diversified forming materials due to its superior castability. However the welding of cast iron has not been accompaniced satisfactory resulting in an microstructure change happened in the heat affected zone (HAZ), especially the graphite are formed and shaped consecutively in the area and it has great impact on the crack occuring and growth together with martensite forming in this area. It case of gray cast iron welding, it is required for pre-heat treatment or specific welding consumables to restrain forming the martensite in the HAZ. In this study, by applying the plasma surface overlaid welding. Fe-Mn-Al steel powder has been used for improvement of anti-crackability in the HAZ and much attention has been paid to establish the overlaid welding method for gray cast iron so that optimum welding conditions may prevent the cracking. With our experiments, we have found that to prevent defects which may occur in the HAZ, the overlaid welding technique for gray cast iron has been developed.

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Formation Conditions of PZT Thin Films for ULSI -A study on the formation and characteristics of PZT thin films by rapid thermal annealing- (초고집적 회로용 PZT 박막의 형성조건 -스퍼터링법으로 Si, TiN/Ti/Si 기판위에 증착된 PZT 박막의 급속 열처리에 의한 결정화 및 특성-)

  • 마재평;박치선;백수현;황유상;백상훈;최진성;조현춘
    • Journal of the Korean Institute of Telematics and Electronics A
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    • v.30A no.10
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    • pp.59-66
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    • 1993
  • PZT thin film deposited by rf magnetron sputtering was annealed by rapid thermal process(RTP) in PbO ambient to prevent vaporing of Pb and interface reactions. Si and TiN/Ti/Si substrates were prepared to survey application of TiN/Ti layer which can prevent interface interaction with Si and crack of PZT thin films. As temperature increased. PZT thin films surface on Si substrate appeared more severe cracks which should affect electrical properties deadly. TiN/Ti(40-150${\mu}{\Omega}{\cdot}cm$) layer applied for buffer layer suppressed interface interaction and film cracking. The measured leakage current(LC) and breakdown voltage(BV) of PZT thin film on TiN/Ti/Si substrate annealed at 650$^{\circ}$C for 15 sec (thickness of 2500$\AA$) were 38 nA/cm2 and 3.5 MV/cm and dielectric constant was 310 at 1 MHz, and remanent polarization (Pr) and coercive field (Ec) were 6.4${\mu}C/cm^{2}$ and 0.2MV/cm at 60 Hz, respectively.

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The Design of long cantilever beam using post-tensioned tendons in Kumjung Stadium (포스트텐션을 이용한 장스팬 켄틸레버보의 설계)

  • 최동섭;김동환;김종수
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.619-624
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    • 2002
  • A prestressed/precast concrete system was used to build the new Asian Olympic Stadium Project in Pusan, Korea. The stadium(mainly intended for cycle racing) is designed for the 2002 Asian Olympic Games and has a seating capacity of 20,000 spectators plus a few private suites. More than 1300 prestressed/precast components were used and they include single columns, primary beams, cantilever beams, double riser stands, and double tees. Especially, a total of 24 cantilever beams is used on the fourth story for the stands and double tees. These 8m long beams are post-tensioned to prevent cracking, to increase their durability and to serve serviceability by vibration. A cantilever section with cast-in-place topping is 800mm wide and 1500mm deep. Cantilever beams are connected to the column with the corbel by cast-in place concrete. Bonded post-tensioning tendons were assembled at the job site. Dead-end anchorages were installed in the end of cantilever beams and live-end anchorage is the opposite of them. This article presents the geometric layouts, design features and so on.

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Formability Test of Boron Steel Sheet at Elevated Temperature for Hot Stamping (핫스탬핑용 보론강의 고온 성형한계선도 평가 연구)

  • Han, S.S.
    • Transactions of Materials Processing
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    • v.26 no.2
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    • pp.121-126
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    • 2017
  • The hot stamping process is an innovative forming method that could prevent the cracking of high strength steel sheets. The formability test of boron steel sheet using forming limit diagrams at elevated temperature is very complicated and time consuming job. In this paper, an alternative test method to evaluate the formability of boron steel in hot stamping has proposed. It measured the FLD0 instead of whole strain combinations of FLD with the tensile test machine and specially designed test rig. Test results shows that the proposed test method can simulate the plain strain condition fracture and can make the FLD of boron steel sheet at elevated temperature with less effort.