• Title/Summary/Keyword: pressure piping

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The Experimental Study of Water Hammer by Valve Closure in Water Supply Piping System (단순 급수관로에서의 워터 햄머 현상에 관한 연구)

  • 이용화;유지오;박효석;김영호
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.12 no.7
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    • pp.697-702
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    • 2000
  • This study is to investigate the pressure wave characteristics and the maximum pressure rise generated by instantaneous valve closure at the end of the straightening copper piping system. Experiments were conducted under the following conditions : initial pressure 1~5 bar, flow velocity 0.6~3.0 m/s and water temperature $20^{\circ}C$ . Results indicated that the peak pressure generated by quick valve closure reached Joukowsky's value. And we also found that the maximum pressure rise and the pressure history were depended on not only closing time but also flow velocity.

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A Study on Design Criteria of Piping System in Petrochemical Plant (석유화학 플랜트의 배관계 설계기준에 대한 연구)

  • Min, Sun-Kuo;Choi, Myung-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.192-199
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    • 2002
  • Largely, there are three kinds of the design criteria of piping system in petrochemical plant. The first is on the pipe thickness in accordance with the design pressure of piping system. The second is on the static state evaluation by thermal growth and the other is on the dynamic evaluation by piping vibration. According to the ASME B31.3 code, the internal pressure design thickness fur straight pipe shall be calculated as a code formula. And the static design by thermal displacement is defined 7000 cycles of fatigue life in operating the piping system with a design condition. However, the dynamic design evaluation in comparative with small displacements of high frequencies to the static condition has not established clearly the method, yet. So, this study purposes to present the trial of a proposal of dynamic design criterion on the basis of static design method.

Study on Optimal Welding Processes of Half Nozzle Repair on Small Bore Piping Welds in Reactor Coolant System (원자로냉각재계통 소구경 관통관 용접부 부분노즐교체 예방정비를 위한 최적 용접공정에 관한 연구)

  • Kim, Young Zoo;Jung, Kwang Woon;Choi, Kwang Min;Choi, Dong Chul;Cho, Sang Beum;Cho, Hong Seok
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.14 no.1
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    • pp.58-65
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    • 2018
  • The purpose of this study is to develop a Half Nozzle Repair(HNR) process to prevent the leakage from welds on small bore piping in Reactor Coolant System. The Codes & Standards of tempered bead and design requirements of J-Groove welds are reviewed. Automatic machine GTAW welding and machining equipments are developed to perform HNR process. Single pass welding and overlay welding equipments are conducted in order to obtain the optimal temper bead welding process parameters with Alloy 52M filler wire. Coarse grain heat affected zone(CGHAZ) is formed by rapid cooling rate in heat affected zone after welding. Accordingly, a proper temper bead technique is required to reduce CGHAZ in 1-Layer of welds by 2- and 3-Layers. Mock-up tests show that the developed HNR process is possible to meet ASME Code & Standard requirements without any defect.

Study on Loss Reduction for Tilting Disk Check Valve Installed in Piping System (배관용 틸팅디스크 체크밸브의 손실저항 절감에 관한 연구)

  • Kim, J.H.;Park, J.H.;Lee, H.S.;Nam, S.H.;Hwang, S.H.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.327-328
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    • 2006
  • In generally, under the influence of over-pressure drop, serious problems such as cavitation, choked flow, flashing and vibration has been coming around the tilting disk check valve. A PIV experiment to examine the cause of energy loss has been performed and the improvement configuration of valve seat based on this visualization results is proposed. In the visualization results, flows in the piping system became instability under the influence of the shape of boss. This unstable flows induces sudden pressure drop in the piping system. So, we change the configuration of boss as a streamlined design to be stabilized the flows. A pressure measurement has been performed to know that the influence of the configuration change. In result, the rate of pressure loss reduction is about 22% at the position of No. 2 and 24.2% at the position of No. 6 in comparison with pre-improved shape.

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A PIV Study on Loss Reduction for Tilting Disk Check Valve Installed in Piping System of Water Supply by PIV (PIV에 의한 상수도 배관용 틸팅디스크 체크 밸브의 손실저감에 관한 연구)

  • Kim, B.S.;Kim, J.H.;Lee, J.Y.;Kim, J.G.;Lee, Y.H.
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.577-582
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    • 2003
  • In generally, under the influence of over-pressure drop, serious problems such as cavitation, choked flow, flashing and vibration has been coming around the tilting disk check valve. A PIV experiment to examine the cause of energy loss has been performed and the improvement configuration of valve seat based on this visualization results is proposed. In the visualization results, flows in the piping system became instability under the influence of the shape of boss. This unstable flows induces sudden pressure drop in the piping system. So, we change the configuration of boss as a streamlined design to be stabilized the flows. A pressure measurement has been performed to know that the influence of the configuration change. In result, the rate of pressure loss reduction is about 22% at the position of No. 2 and 24.2% at the position of No. 6 in comparison with pre-improved shape.

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Examination on Autonomous Recovery Algorithm of Piping System (배관 체계 자율 복구 알고리즘 비교, 분석 및 고찰)

  • Yang, Dae Won;Lee, Jeung-hoon;Shin, Yun-Ho
    • Journal of the Korean Society of Safety
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    • v.36 no.4
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    • pp.1-11
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    • 2021
  • Piping systems comprising pumps and valves are essential in the power plant, oil, and defense industry. Their purpose includes a stable supply of the working fluid or ensuring the target system's safe operation. However, piping system accidents due to leakage of toxic substances, explosions, and natural disasters are prevalent In addition, with the limited maintenance personnel, it becomes difficult to detect, isolate, and reconfigure the damage of the piping system and recover the unaffected area. An autonomous recovery piping system can play a vital role under such circumstances. The autonomous recovery algorithms for the piping system can be divided into low-pressure control algorithms, hydraulic resistance control algorithms, and flow inventory control algorithms. All three methods include autonomous opening/closing logic to isolate damaged areas and recovery the unaffected area of piping systems. However, because each algorithm has its strength and weakness, appropriate application considering the overall design, vital components, and operating conditions is crucial. In this regard, preliminary research on algorithm's working principle, its design procedures, and expected damage scenarios should be accomplished. This study examines the characteristics of algorithms, the design procedure, and working logic. Advantages and disadvantages are also analyzed through simulation results for a simplified piping system.

Failure Analysis on High Pressure Steam Piping of 500 MW Thermal Power Plant (500 MW 화력발전소 고압 증기 배관 손상 원인 분석)

  • Kim, Jeongmyun;Jeong, Namgeun;Yang, Kyeonghyun;Park, Mingyu;Lee, Jaehong
    • KEPCO Journal on Electric Power and Energy
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    • v.5 no.4
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    • pp.323-330
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    • 2019
  • The 500 MW Korean standard coal-fired power plant is the largest standardized power plant in Korea and has played a pivotal role in domestic power generation for over 20 years. In addition to the aging degradation due to long term operation, the probability of failure of power generation facilities is increasing due to frequent startup and stop caused by the lower utilization rate due to air pollution problem caused by coal-fired power plants. Among them, steam piping plays an important role in transferring high-temperature & pressure steam produced in a boiler to turbine for power generation. In recent years, failure of steam piping of large coal-fired power plant has frequently occurred. Therefore, in this study, failure analysis of high pressure piping weld was conducted. We identify the damage caused by high stress due to abnormal supporting structure of the piping and suggest improved supporting structure to eliminate high stress through microstructure analysis and piping stress analysis to prevent the occurrence of the similar failure of other power plant in the case of repetitive damage to the main steam piping system of the 500 MW Korean standard coal-fired power plant.

Burst Behavior of Wear Scar of Steam Generators Tubes (증기발생기 전열관 마모 파열 거동)

  • Kim, Hong-deok
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.2
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    • pp.1-8
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    • 2010
  • Nuclear steam generator tubes have experienced wear degradation at tube support structure. Morphology of wear scar was analyzed by using eddy current signal. A burst test facility for steam generator tubes was established and tubes with 3 types of defects were tested. The burst test results show that the depth of wear scar is the main factor influencing the burst pressure of tubes, meanwhile, both the longitudinal length and the angle also have effect on the burst pressure. Based on test results, the burst pressure equation for wear degradation was proposed.

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A Study of Surge Pressure Absorption by Water Hammer Arrester in Water Supply Piping System (워터 햄머 흡수기의 압력흡수 효과에 관한 연구)

  • 이용화;유지오
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.12 no.12
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    • pp.1066-1072
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    • 2000
  • This study is to investigate the pressure wave characteristics and the absorption of maximum and minimum pressure generated by instantaneous valve closure at the end of the straightening copper piping system with and without a water hammer arrester. Experiments were conducted under the following conditions : initial pressure 1~5 bar, flow velocity 0.6~3.0 m/s, water temperature $20^{\circ}C$ and air volume of water hammer arrester $80~180^cm^3$. Experimental results show that the optimum air volume of water hammer arrester is 110㎤.

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Structural Integrity Evaluation by System Stress Analysis for Fuel Piping in a Process Plant (공정플랜트 연료배관의 시스템응력 해석에 의한 구조 건전성 평가)

  • Jeong, Seong Yong;Yoon, Kee Bong;Duyet, Pham Van;Yu, Jong Min;Kim, Ji Yoon
    • Journal of the Korean Society of Safety
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    • v.28 no.3
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    • pp.44-50
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    • 2013
  • Process gas piping is one of the most basic components frequently used in the refinery and petrochemical plants. Many kinds of by-product gas have been used as fuel in the process plants. In some plants, natural gas is additionally introduced and mixed with the byproduct gas for upgrading the fuel. In this case, safety or design margin of the changed piping system of the plant should be re-evaluated based on a proper design code such as ASME or API codes since internal pressure, temperature and gas compositions are different from the original plant design conditions. In this study, series of piping stress analysis were conducted for a process piping used for transporting the mixed gas of the by-product gas and the natural gas from a mixing drum to a knock-out drum in a refinery plant. The analysed piping section had been actually installed in a domestic industry and needed safety audit since the design condition was changed. Pipe locations of the maximum system stress and displacement were determined, which can be candidate inspection and safety monitoring points during the upcoming operation period. For studying the effects of outside air temperature to safety the additional stress analysis were conducted for various temperatures in $0{\sim}30^{\circ}C$. Effects of the friction coefficient between the pipe and support were also investigated showing a proper choice if the friction coefficient is important. The maximum system stresses were occurred mainly at elbow, tee and support locations, which shows the thermal load contributes considerably to the system stress rather than the internal pressure or the gravity loads.